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Files are in Adobe Acrobat (.pdf) format except where otherwise noted.

CCC PROGRAMS: CON1D CON2D MIX1D EQPRECIP

REPORTS: 1998 2004 2010
1999 2005 2011
2000 2006 2012
2001 2007 2013
2002  2008  2014
2003  2009  2015 

PRESENTATIONS: 2000 2005 2010
2001 2006 2011
2002 2007 2012
2003 2008 2013
2004 2009 2014
2015

VIDEOS: 2003 2010 2011

THESES: All

CON1D 8.0 (Single shell)

CON1D8.0 Manual (.pdf)

400 KB

May 31, 2004

CON1D8.0 Source Code (.zip)

80 KB

May 31, 2004

CON1D8.0 Executable File (.exe)

700 KB

May 31, 2004

CON1D8.0 Example Input and Output Files (.zip)

50 KB

May 31, 2004

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CON1D 9.7 (Both sides)

CON1D9.7 Manual (.pdf)

0.3 MB

Aug. 13, 2009

CON1D9.7 Source Code (.zip)

0.1 MB

Aug. 13, 2009

CON1D9.7 Executable File (.exe)

1.1 MB

Aug. 13, 2009

CON1D9.7 Example Input and Output Files (.zip)

0.1 MB

Aug. 13, 2009

Graphics Files (wgnuplot) (.zip)

0.3 MB

Aug. 13, 2009

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CON1D 10.10.01 (Both sides)

CON1D10.10.01 Manual (.pdf)

570 KB

Oct. 2010

CON1D10.10.01 Source Code (.zip)

88 KB

Oct. 2010

CON1D10.10.01 Executable File (.exe)

1.24 MB

Oct. 2010

CON1D10.10.01 Example Input and Output Files (.zip)

91 KB

Oct. 2010

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CON2D (PC version)

CON2D Getting Started (.pdf)

10 KB

Aug. 24, 2000

CON2D Sources Code (.zip)

400 KB

Feb. 24, 2004

CON2D Slice Domain Demo  (.zip)

100 KB

Feb. 24, 2004

Post Processor Text (.zip)

400 KB

Feb. 24, 2004

Post Processor X Windows (.tar)

4.10 MB

Aug. 24, 2000

Compiling CON2D Using Visual FORTRAN (.ppt)

1.68 MB

Feb. 24, 2004

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MIX1D (PC version)

MIX1D2.3 Manual (.pdf)

400 KB

Sep. 23, 2000

MIX1D2.3 Sources Code (.zip)

100 KB

Sep. 23, 2000

MIX1D2.3 Executable, Post Processor, Example Input and Output Files (.zip)

500 KB

Sep. 23, 2000

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EQPRECIP (PC version)

EQPrecip (.exe)

6.1 MB

Nov. 14, 2012

MCRInstaller (.exe)

433.4 MB

Nov. 14, 2012

Readme (.txt)

6.1 MB

Nov. 14, 2012

Xu Kun Equilibrium Precipitation Model-MTA Paper (.pdf)

1.1 MB

Nov. 14, 2012

EQPrecip (.zip)

439.5 MB

Nov. 14, 2012

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Reports

1998 Reports

Measurement and Modeling of Heat Transfer Across Interfacial Mold Flux Layers (1.20 MB)

D.T. Stone and B.G. Thomas

Aug. 17, 1998

Modeling of Inclusion Removal in a Tundish (900 KB)

Y. Miki

Sept. 01, 1998

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1999 Reports

Effect of Clogging, Argon Injection and Casting Condition on Flow Rate and Air Aspiration in Submerged Entry Nozzles (1.80 MB)

H. Bai

Dec. 20, 1999

Two-phase Flow in Tundish Nozzles during Continuous Casting of Steel (900 KB)

H. Bai

Dec. 20, 1999

Transient Flow Structure in Continuous Casting of Steel (2.60 MB)

S. Sivaramakrishnan, H. Bai, etc.

Dec. 20, 1999

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2000 Reports

Study of Transient Flow Structures in the Continuous Casting of Steel (600 KB)

B.G. Thomas and S.P. Vanka

Jan. 5, 2000

Heat Transfer in Oscillation Marks Using CON1D (700 KB)

Y. Meng

Mar. 18, 2000

Modeling Creep and Fatigue of Copper Alloys (700 KB)

G. Li

Mar. 21, 2000

Effect of Gas Bubble Size on Fluid Flow in a Continuous Casting Mold (6.10 MB)

T. Shi

Mar. 23, 2000

Turbulent Flow of Liquid Steel and Argon Bubbles in Slide-gate Tundish Nozzles -- Part I: Model Development and Validation (1.50 MB)

H. Bai and B.G. Thomas

May 24, 2000

Turbulent Flow of Liquid Steel and Argon Bubbles in Slide-gate Tundish Nozzles -- Part II: Effect of Operation Conditions and Nozzle Design (1.80 MB)

H. Bai and B.G. Thomas

May 24, 2000

Bubble Formation during Horizontal Gas Injection into Downward Flowing Liquid (800 KB)

H. Bai and B.G. Thomas

May 29, 2000

Effects of Clogging, Argon Injection and Continuous Casting Conditions on Flow and Air Aspiration in Submerged Entry Nozzles (1.30 MB)

H. Bai and B.G. Thomas

Sept. 7, 2000

Validation of Fluid Flow and Solidification Simulation of a Continuous Thin-slab Caster (1.70 MB)

B.G. Thomas, R. O'Malley, et al.

Sept. 11, 2000

Study of Transient Flow Structures in the Continuous Casting of Steel (400 KB)

S.P. Vanka and B.G. Thomas

Sept. 20, 2000

Analysis of Potential Productivity of Continuous Cast Molds (200 KB)

C. Li and B.G. Thomas

Sept. 20, 2000

Simple Model of Microsegregation during Solidification of Steels (1.00 MB)

Y.-M. Won and B.G. Thomas

Sept. 24, 2000

Continuous Casting (100 KB)

B.G. Thomas

Oct. 31, 2000

Continuous Casting Operation: Fluid flow (17.70 MB)

B.G. Thomas

Nov. 5, 2000

Fundamentals of Continuous Casting: Modeling (3.10 MB)

B.G. Thomas

Nov. 5, 2000

Tundish Nozzle Clogging - Application of Computational Models (1.50 MB)

B.G. Thomas and H. Bai

Dec. 5, 2000

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2001 Reports

Argon Injection Optimization in Continuous Slab Casting (3.60 MB)

T. Shi and B.G. Thomas

Mar. 21, 2001

Comparison of Four Methods to Evaluate Fluid Velocities in a Continuous Casting Mold (2.50 MB)

B.G. Thomas, Q. Yuan, et al.

Mar. 25, 2001

Billet Casting Analysis by CON1D (550 KB)

Y. Meng and B.G. Thomas

Mar. 25, 2001

Large Eddy Simulations of Turbulent Flow and Inclusion Transport in Continuous Casting of Steel (6.50 MB)

Q. Yuan, S.P. Vanka, and B.G. Thomas

Mar. 29, 2001

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2002 Reports

Evaluation and Control of Steel Cleanliness - Review (400 KB)

L. Zhang, B.G. Thomas, and X. Wang

Jan. 17, 2002

Nucleation and Growth of Alumina Inclusions during Steel Deoxidation (300 KB)

L. Zhang, W. Pluschkell, and B.G. Thomas

Jan. 17, 2002

Maximum Casting Speed For Continuous Cast Steel Billets Based On Sub-Mold Bulging Computation (4.20 MB)

C. Li and B.G. Thomas

Jan. 17, 2002

State of the Art in Evaluation and Control of Steel Cleanliness (1.37 MB)

L. Zhang and B.G. Thomas

Sept. 17, 2002

Ideal Taper Prediction for High Speed Billet Casting Part I (1.65 MB),

Part II (917 KB)

C. Li, B.G. Thomas, and C. Ojeda

Dec. 17, 2002

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2003 Reports

State of the Art in Evaluation and Control of Steel Cleanliness (1.87 MB)

L. Zhang and B.G. Thomas

Jan. 1, 2003

Flow Dynamics and Inclusion Transport in Continuous Casting of Steel (675 KB)

B.G. Thomas, Q. Yuan, L. Zhang, and S.P. Vanka

Jan. 5, 2003

Heat Transfer and Solidification Model of Continuous Casting: CON1D (844 KB)

Y. Meng and B.G. Thomas

Mar. 10, 2003

Modeling Transient Slag Layer Phenomena in the Shell/Mold Gap in Continuous Casting of Steel (1.04 MB)

Y. Meng and B.G. Thomas

Mar. 24, 2003

Thermo-Mechanical Finite-Element Model of Shell Behavior in Continuous Casting of Steel (1.27 MB)

C. Li and B.G. Thomas

Aug. 12, 2003

Inclusion Nucleation, Growth and Mixing during Steel Deoxidation (337 KB)

L. Zhang and B.G. Thomas

Sept. 1, 2003

Inclusions in Continuous Casting of Steel (2.38 MB)

L. Zhang and B.G. Thomas

Nov. 26, 2003

Fluid Flow and Inclusion Motion in Continuous Casting Strand (4.44 MB)

L. Zhang and B.G. Thomas

Nov. 26, 2003

Thin Slab Continuous Casting Mould Taper Design (257 KB) J. Paidipati, B. Sharos, C. Slayton, J. Wood, and B.G. Thomas

Turbulent Flow and Particle Motion in Continuous Slab-Casting Molds (2.5 MB) (doc 3.2 MB)

Q. Yuan, B.G. Thomas, and S.P. Vanka

ISS meeting, Indianapolis, IN, April 2003

Inclusion Investigation during Clean Steel Production at Baosteel (1.4 MB) (doc 6.6 MB)

L. Zhang and B.G. Thomas

ISS meeting, Indianapolis, IN, April 2003

Interfacial Friction-Related Phenomena in Continuous Casting with Mold Slags (851 KB) (doc 2.9 MB)

Y. Meng and B.G. Thomas

ISS meeting, Indianapolis, IN, April 2003

Ideal Taper Prediction for Billet Casting (565 KB) (doc 1.3 MB)

C. Li and B.G. Thomas

ISS meeting, Indianapolis, IN, April 2003

Ideal Taper Prediction for Slab Casting (737 KB) (doc 3.4 MB)

B.G. Thomas and C. Ojeda

ISS meeting, Indianapolis, IN, April 2003

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2004 Reports

On-line Detection of Quality Problems in Continuous Casting of Steel (1.59 MB)

B.G. Thomas

Jan. 5, 2004

Flow Dynamics and Inclusion Transport in Continuous Casting of Steel (891 KB)

B.G. Thomas, Q. Yuan, C. Li, B. Zhao, and S.P. Vanka

Jan. 5-8, 2004

Study of Transient Flow and Particle Transport in Continuous Steel Caster Molds: Part1. Fluid Flow (5.36 MB)

Q. Yuan, S.P. Vanka, and B.G. Thomas

Mar. 1, 2004

Study of Transient Flow and Particle Transport in Continuous Steel Caster Molds: Part2. Particle Transport (9.22 MB)

Q. Yuan, S.P. Vanka, and B.G. Thomas

Mar. 1, 2004

Simulation of Shrinkage and Stress in Solidifying Steel Shells of Different Grades (359 KB)

Y. Meng, C. Li, J. Parkman, and B.G. Thomas

Mar. 15-18, 2004

Computational and Experimental Study of Turbulent Flow in a 0.4-Scale Water Model of a Continuous Steel Caster (5.07 MB)

Q. Yuan, S.Sivaramakrishnan, S.P. Vanka, and B.G. Thomas

Apr. 19, 2004

Thin Slab Continuous Casting Mould Design (257 KB)

J. Paidipati, B. Sharos, C. Slayton, J. Wood, and B.G. Thomas

May 1, 2004

Numerical Study of Flow and Heat Transfer in a Molten Flux Layer (1.52 MB)

B. Zhao, S.P. Vanka, and B.G. Thomas

May 1, 2004

Thermal Stress Analysis of Bulging with Roll Misalignment for Various Slab Cooling Intensities (399 KB)

K.-J. Lin and B.G. Thomas

May 1, 2004

Study of CC Narrow Face Design - Influence of the Casting Speed and Steel Composition (687 KB)

B.G. Thomas, M. Dziuba, and G. Di Grecia

May 1, 2004

Simulation of Shrinkage and Stress in Solidifying Steel Shell of Different Grades (359 KB)

Y. Meng, C. Li, J. Parkman, and B.G. Thomas

May 1, 2004

The Use of Water Cooling during the Continuous Casting of Steel and Direct Chill Casting of Aluminum (1.43 MB)

J. Sengupta, B.G. Thomas, and M. A. Wells

May 1, 2004

Continuous Casting (Metallurgy): McGraw-Hill Yearbook of Science and Technology (334 KB)

B.G. Thomas

Aug. 21, 2004

Computational Modeling of Flow, Heat Transfer, and Deformation in the Continuous Casting of Steel (4.50 MB)

B.G. Thomas

May 27-28, 2004

Recent Advances in Computational Modeling of Continuous Casting (4.70 MB)

B.G. Thomas

June 6, 2004

Investigation of Strand Surface Defects Using Mold Instrumentation and Modelling (170 KB)

B.G. Thomas, M. Jenkins, and R.B. Mahapatra

Aug. 2004

Thermo-Mechanical Finite-Element Model of Shell Behavior in Continuous Casting of Steel (1.27 MB)

C. Li and B.G. Thomas

Dec. 2004

Experimental and Theoretical Investigation of Mixing in a Bottom Gas-Stirred Ladle (881 KB)

J. Aoki

Sept. 15-17, 2004

Physical, Numerical and Industrial Investigation of Fluid Flow and Steel Cleanlines in the Continuous Casting Mold at Panzhihua Steel (2.90 MB) L. Zhang

Sept. 15-17, 2004

Effect of Mold Oscillation on Powder Consumption and Hook Formation in Ultra Low Carbon Steel Slabs (800KB)

H.-J. Shin

Sept. 15-17, 2004

Inclusion Removal by Bubble Flotation in Continuous Casting Mold (4.51 MB)

L. Zhang

Sept. 26-29, 2004

Analysis of Hook Formation Mechanism in Ultra Low Carbon Steel using CON1D Heat Flow - Solidification Model (780 KB)

H.-J. Shin

Sept. 26-29, 2004

Mold Slag Property Measurements to Characterize CC Mold - Shell Gap Phenomena (1.24 MB)

Y. Meng

Sept. 26-29, 2004

Understanding the Role Water-Cooling Plays during Continuous Casting of Steel and Aluminum Alloys (565 KB)

J. Sengupta

Sept. 26-29, 2004

Study of Computational Issues in Simulation of Transient Flow in Continuous Casting (1.83 MB)

Q. Yuan

Sept. 26-29, 2004

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2005 Reports

Numerical Study of Flow and Heat Transfer in a Molten Flux Layer (1.39 MB)

B. Zhao, S.P. Vanka, and B.G. Thomas

Mar. 24, 2005

The Use of Water Cooling during the Continuous Casting of Steel and Aluminum Alloys (665 KB)

J. Sengupta, B.G. Thomas, and M.A. Wells

Mar. 24, 2005

Study of Computational Issues in Simulation of Transient Flow in Continuous Casting (6.70 MB)

Q. Yuan, B. Zhao, and S.P.  Vanka

Mar. 24, 2005

Designing a New Scrap-Based Continuous Steelmaking Process using CFD Simulation (1.02 MB)

L. Zhang, J. Aoki, and B.G. Thomas

Mar. 24, 2005

Application of Computational Fluid Dynamics to Steel Refining and Casting Processes (1.26 MB)

L. Zhang and B.G. Thomas

June 6-8, 2005

Mold Slag Property Measurements to Characterize CC Mold - Shell Gap Phenomena (3.09 MB)

Y. Meng, B.G. Thomas, A.A. Polycarpou, H Henein, and A. Prasad

Jan. 8, 2005

Optimization of Water Channel Design in Beam-Blank Molds (1.48 MB)

B.G. Thomas, J. Jiang, and D. Lorento

Feb. 28, 2005

Collaborative Research: Contacting and Solidification in Casting-by-Design (108 KB)

P.H. Steen, B.G. Thomas, and S.P. Baker

Mar. 24, 2005

Flow Dynamics and Inclusion Transport in Continuous Casting of Steel (760 KB)

B.G. Thomas, L. Zhang, Q. Yuan, and S.P. Vanka

Mar. 24, 2005

Inclusion Removal by Bubble Flotation in a Continuous Casting Mold (1.86 MB) L. Zhang, J. Aoki, and B.G. Thomas

Aug. 4, 2005

Inclusion Nucleation, Growth, and Mixing during Steel Deoxidation in Ladle Refining (609 KB) L. Zhang, B.G. Thomas, and W. Pluschkell
State of the Art in the Control of Inclusions during Steel Ingot Casting (3.96 MB) L. Zhang and B.G. Thomas

Aug. 22, 2005

Investigation of Fluid Flow and Steel Cleanliness in the Continuous Casting Strand (1.55 MB) L. Zhang, S. Yang, K. Cai, J. Li, X. Wan, and B.G. Thomas

Nov. 11, 2005

Modeling of Continuous-Casting Defects Related to Mold Fluid Flow (4.35 MB)

B.G. Thomas

May 9-11, 2005

Modeling of Inclusion Removal in Ladle Refining (1.36 MB)

J. Aoki, L. Zhang, and B.G. Thomas

May 9-11, 2005

Transport and Entrapment of Particles in Continuous Casting of Steel (1.69 MB)

Q. Yuan

May 9-11, 2005

Introduction of a Novel, Scrap-based, Fully Continuous Steelmaking Process (628 KB)

J. Peter, K.D. Peaslee, D.G.C. Robertson, B.G. Thomas, and L. Zhang

Mar. 24, 2005

Finite Element Analysis of the Heat Transfer in a Copper Mould during Continuous Casting of Steel Slabs (1.15 MB)

D. Hodgson, S. Vapalahti, and B.G. Thomas

May 14, 2005

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2006 Reports

Online Dynamic Control of Cooling in Continuous Casting of Thin Steel Slabs (623 KB) B.G. Thomas, J. Bentsman, K. Zheng, S. Vapalahti, B. Petrus, J. Kim, A.K. Behera, A.H. Castillejos, and F.A. Acosta
Mathematical Modeling of Thermal-Fluid Flow in the Meniscus Region during An Oscillation Cycle (607 KB) C. Ojeda, J. Sengupta, B.G. Thomas, J.Barco, and J.L. Arana
Measurement and Prediction of Lubrication, Powder Consumption, and Oscillation Mark Profiles in Ultra-low Carbon Steel Slabs (412 KB) H.-J. Shin, S.-H. Kim, B.G. Thomas, G.-G. Lee, J.-M. Park, and J. Sengupta

Mechanism of Hook Formation in Ultra-low Carbon Steel based on Microscopy Analysis and Thermal-stress Modeling (1.41 MB) J. Sengupta, B.G. Thomas, H.-J. Shin, and S.-H. Kim

Effect of a Sudden Level Fluctuation on Hook Formation during Continuous Casting of Ultra-Low Carbon Steel Slabs (1.25 MB)

J. Sengupta and B.G. Thomas

Large Inclusions in Plain-Carbon Steel Ingots Cast by Bottom Teeming (4.98 MB) L. Zhang, B. Rietow, B.G. Thomas, and K. Eakin

Modeling of Stress, Distortion and Hot Tearing (1.35 MB) M. Bellet and B.G. Thomas
Collaborative Research: Contacting and Solidification in Casting-by-Design (124 KB) P.H. Steen, B.G. Thomas, and S.P. Baker

Research on Subwavelength Microphtonic Sensors for In-situ Monitoring with High Spatial and Temporal Resolution in Manufacturing Environments (645 KB) X. Li, C.W. Wong, D.Dornfeld, and B.G Thomas
Simulation of Microstructure Behavior of Interfacial Mold Slag Layers in Continuous Casting of Steel (853 KB) Y. Meng and B.G. Thomas

Feb. 7, 2006

Modeling of Continuous-Casting Defects Related to Mold Fluid Flow (1.0 MB) B.G. Thomas
Basic Oxygen Furnace Based Steelmaking
Processes and Cleanliness Control at Baosteel
(490 KB)
L. Zhang, J. Zhi, F. Mei, L. Zhu, X. Jiang, J. Shen, J. Cui, K. Cai, and B.G. Thomas
Efficient Thermo-mechanical Model for
Solidification Processes
(440 KB)
S. Koric and B.G. Thomas
Mould Slag Property Measurements to Characterize CC Mould - Shell Gap Phenomena (2.17 MB) Y. Meng, B.G. Thomas, A.A. Polycarpout, A. Prasad, and H. Henein
Transport and Entrapment of Particles in Continuous Casting of Steel (1.81 MB) Q. Yuan and B.G. Thomas
Inclusion Nucleation, Growth, and Mixing during Steel Deoxidation in Ladle Refining (609 KB) L. Zhang, B.G. Thomas, and W. Pluschkell

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2007 Reports

Thermo-Mechanical Model of Solidification Processes with Abaqus (0.5 MB) S. Koric and B.G. Thomas 
Mechanism of Hook Formation in Ultralow-carbon Steel Based on Microscopy Analysis and Thermal-stress Modeling (1.3 MB) J. Sengupta, B.G. Thomas, H.-J. Shin, and S.-H. Kim
Investigating Mould Heat Transfer in Thin Slab Casting with CON1D (0.5 MB) B. Santillana, B.G. Thomas, A. Hamoen, L.C. Hibbeler, A. Kamperman, and W. van der Knoop
Validation of Heat Transfer Modeling in Slab Casting Molds Using CON1D (0.2 MB) L.C. Hibbeler and B.G. Thomas Feb. 15, 2007
Three-dimensional Microstructure of Frozen Meniscus and Hook in Continuous-cast Ultra-low-carbon Steel Slabs (1.3 MB) G.-G Lee, H.-J. Shin, B.G. Thomas, S.-H. Kim, D.-S. Kim, and S.-J. Yu
Feb. 15, 2007
Microstructure Near Corners of Continuous-cast Steel Slabs Showing Three-dimensional Frozen Meniscus and Hooks (1.2 MB) G.-G. Lee, B.G. Thomas, H.-J. Shin, S.-K. Baek, C.-H. Choi, D.-S.Kim, S.-J. Yu, and S.-H. Kim Jun. 3, 2007
Design and Implementation of a Real-time Spray Cooling Control System for Continuous Casting of Thin Steel Slabs (0.6 MB) K. Zheng, B. Petrus, B.G. Thomas, and J. Bentsman
Feb. 15, 2007
Model of Thermal-Fluid Flow in the Meniscus Region during An Oscillation Cycle (1.0 MB) C. Ojeda, B.G. Thomas, J. Barco, and J.L. Arana Feb. 15, 2007
Validation of CON1D Slab Surface Temperature Prediction Using Goodrich Pyrometer Measurements at Mittal Riverdale (1.3 MB) H. Li and B.G. Thomas May 23, 2007
Thermo-mechanical Models of Steel Solidification Based on Two Elastic Visco-plastic Constitutive Laws (0.4 MB) S. Koric and B.G. Thomas
Modeling of Stress, Distortion and Hot Tearing (1.4 MB)

B.G. Thomas and M. Bellet

Interaction between Molten Steel and Runner Materials during Steel Ingot Bottom Teeming Process (1.3 MB) L. Zhang, B.G. Thomas, and K. Eakin
Investigation of Fluid Flow and Steel Cleanliness in the Continuous Casting Strand (0.9 MB) L. Zhang, S. Yang, K. Cai, J.-Y. Li, X.-G. Wan, and B.G. Thomas

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2008 Reports

Transient Mold Fluid Flow with Well- and Mountain- bottom Nozzles in Continuous Casting of Steel (2.0 MB) R. Chaudhary, G-G Lee, B.G. Thomas, and S.-H. Kim  CCC Report 2008
Flow Control with Local Electromagnetic Braking in Continuous Casting of Steel Slabs - Summary (1.7 MB) B.G. Thomas and K. Cukierski
CCC Report 2008
Flow Control with Local Electromagnetic Braking in Con Casting of Steel Slabs (1.7 MB) K. Cukierski and B.G. Thomas Metals and Materials Transactions B, V. 39B, No. 1, 2008, pp 94-107
Using Nail Board Experiments to Quantify Surface Velocity in the CC Mold (0.9 MB) B. Reitow, B.G. Thomas AISTech 2008, Pittsburgh, PA, May 5-8, 2008.
Experimental and Computational Study of Multi-phase Fluid Flow in Nozzle and Mold during Continuous Slab Casting (3.6 MB) G.-G. Lee CCC Report 2008
Asymmetric Multiphase Fluid Flow and Particle Entrapment in a Continuous Casting Mold (4.1 MB) G.-G. Lee, H.-J. Shin, B.G. Thomas, and S.-H. Kim AISTech 2008, Pittsburgh, PA, May 5-8, 2008.
Particle Entrapment in the Mushy Region of a Steel Continuous Caster (1.1 MB) C. Pfeiler, B.G. Thomas, A. Ludwig, and M. Wu Steel Research Int 77 (2006) No.7
Thermal-Mechanical Behaviour during Initial Solidification in Continuous Casting: Steel Grade Effects (1.8 MB) J. Sengupta, C. Ojeda, and B. G. Thomas CCC Report 2008
Prediction and Control of Subsurface Hooks in Continuous-Cast Ultra-low-carbon Steel Slabs (3.2 MB) G.-G. Lee, H.-J. Shin, S.-H. Kim, S.-K. Kim, W.-Y. Choi, and B.G. Thomas CCC Report 2008
Investigating Mold Heat Transfer in Thin Slab Casting with CON1D (1.2 MB) B. Santillana, B.G. Thomas, L.C. Hibbeler, A. Hamoen, A. Kamperman, and W. van der Knoop Ironmaker and Steelmaker, Vol. 5, No. 7 (July), pp51-63, 2008
Online Dynamic Control of Cooling in Continuous Casting of Thin Steel Slabs (0.8 MB)

B.G. Thomas, J. Bentsman, B. Petrus, S. Vapalahti, H. Li, A.H. Castillejos, and F.A. Acosta

Proc. NSF CMMI Conf, Knoxville, Tennessee, Jan. 7-10, 2008, 16p.
Longitudinal Face Crack Prediction with Thermo-mechanical Models of Thin Slabs in Funnel Moulds (0.5 MB) L.C. Hibbeler, B. Santillana, B.G. Thomas, A. Hamoen, and A. Kamperman 6th European Continuous Casting Conf., Assoc. Italiana Metallurgia, Ricionne, Italy, June 3-6, 2008.
Thermo-Mechanical Modeling of Beam Blank Casting (0.9 MB) L.C. Hibbeler, S. Koric, K. Zhu, B.G. Thomas, and C. Spangler AISTech 2008, Pittsburgh, PA, May 5-8, 2008.
Mold Distortion Simulation of BB2 at SDI (0.5 MB) L. Hibbeler and B.G. Thomas CCC Report 200803
Explicit Coupled Thermo-Mechanical Finite Element Model of Steel Solidification (2.0 MB) S. Koric, L.C. Hibbeler, and B.G. Thomas Int. J. Num. Meths. Engg., Revised July, 2008
Modeling of Stress, Distortion and Hot Tearing (2.2 MB) B.G. Thomas and M. Bellet ASM Handbook, Vol 15, 2008
Thermo-mechanical Models of Steel Solidification Based on Two Elastic Visco-plastic Constitutive Laws (0.4 MB) S. Koric and B.G. Thomas J. Materials Processing Tech., Vol. 197, No. 3, (Feb.), 2008, pp. 408-418.
Heat Transfer during Melt Spinning of Al-7%Si Alloy on a Cu-Be Wheel (1.3 MB) A. Sundararajan and B.G. Thomas Cast Shop Tech., TMS Annual Meeting, Light Metals Proceedings, 2008, pp. 793-810
3-D Numerical Study of Impinging Water Jets in Run Out Table Cooling Processes (1.0 MB)

M.J. Cho, B.G. Thomas, and P.J. Lee

Metals and Materials Transactions B, 2008
Effect of Geometry on Void Formation in Commercial Electroplating of Thin Strips to Copper (1.4 MB) M.K. Okelman, B.G. Thomas, and M. Powers
Surface and Coatings Technology, Vol. 202, No. 17, 2008, pp 4153-4158.
Fundamental Study on Metal Embedded Micro Photonic Sensors (0.6 MB) X. Li, D. Dornfeld, B.G. Thomas, and C.W. Wong Proc. 2008 NSF CMMI Conf., Knoxville, Tennessee, Jan. 7-10, 2008, #0529361, 9p.

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2009 Reports

Investigation of Refractory Properties on the Initial Bubble Behavior in the Water Model of Continuous Casting Process (0.6 MB) G.-G. Lee, S.-H. Kim, and B.G. Thomas  Materials Science & Technology Conf., AIST/TMS, Pittsburgh, PA, Oct. 25-29, 2009
Differences between Physical Water Models and Steel Continuous Casters: A Theoretical Evaluation (1.2 MB) R. Chaudhary, B. Rietow, and B.G. Thomas
Materials Science & Technology Conf., AIST/TMS, Pittsburgh, PA, Oct. 25-29, 2009
State of the Art in Electromagnetic Flow Control in Continuous Casting of Steel Slabs: Modeling and Plant Validation (0.6 MB)  B.G. Thomas and R. Chaudhary 6th International Conference on Electromagnetic Processing of Materials EPM 2009, Oct. 19-23, 2009
Direct Numerical Simulations of Magnetic Field Effects on Turbulent Duct Flows (0.9 MB) R. Chaudhary, S.P. Vanka, and B.G. Thomas Proc. ASME Int. Mech. Eng. Congress IMECE09, Lake Buena Vista, FL, Nov. 13-19, 2009.
Thermal-Mechanical Behaviour during Initial Solidification in Continuous Casting: Steel Grade Effects (0.8 MB) J. Sengupta, C. Ojeda, and B.G. Thomas
Int. J. Cast Metals Research, V. 22, No. 1-4, 2009, pp. 8-14
Prediction and Control of Subsurface Hooks in Continuous Cast Ultra-low-carbon Steel Slabs (1.0 MB) G.-G. Lee, H.-J. Shin, S.-H. Kim, S.-K. Kim, W.-Y. Choi, and B.G. Thomas Ironmaking and Steelmaking, 36: 1, 39-49, 2009.
Investigating Heat Transfer In Funnel-Mould Casting With CON1D: Effect of Plate Thickness (2.4 MB)

B. Santillana, L.C. Hibbeler, B.G. Thomas, A. Hamoen, A. Kamperman, and W. van der Knoop

ISIJ International, 48:10, 1380-1388, 2008
Utilization of CON1D at ArcelorMittal Dofasco’s No. 2 Continuous Caster for Crater End Determination (0.6 MB) J. Sengupta, M.-K. Trinh, D. Currey, and B.G. Thomas
AISTech 2009 Steelmaking Conference Proc., (St. Louis, MO, May 4-7, 2009), Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1, 2009
Online Dynamic Control of Cooling in Continuous Casting of Thin Steel Slabs (0.9 MB) B.G. Thomas, J. Bentsman, B. Petrus, S. Vapalahti, H. Li, A.H. Castillejos, and F.A. Acosta Proceedings of 2009 NSF CMMI Engineering Research and Innovation Conference, Honolulu, Hawaii, 19p., Jun. 22-25, 2009.
Real-Time Model-Based Spray-Cooling Control System for Steel Continuous Casting (1.0 MB) B.Petrus, K. Zheng, B.G. Thomas, and J. Bentsman CCC Report 2009
Analytical Prediction of Funnel Mold Bending Effect and Hot Tearing Susceptibility (0.1 MB)

L.C. Hibbeler and B.G. Thomas

CCC Report 200902

Explicit Coupled Thermo-Mechanical Finite-Element Model of Continuous Casting of Steel in Funnel Molds (0.5 MB) S. Koric, L.C. Hibbeler, and B.G. Thomas Modeling of Casting, Welding and Advanced Solidification Processes XII, Vancouver, Canada, June 7-14, 2009, TMS, Warrendale, PA, 2009
Modeling of Hot Tearing and Other Defects in Casting Processes (0.9 MB) B.G. Thomas ASM Handbook V. 22, 2009
Thermo-Mechanical Modeling of Beam Blank Casting (2.0 MB) L.C. Hibbeler, S. Koric, K. Xu, B.G. Thomas, and C. Spangler Iron and Steel Technology, Vol. 6, No. 7 (July), 2009, pp. 60-73. (reprinted from: AISTech 2008 Steelmaking Conference Proc., Pittsburgh, PA, May 5-8, 2008, Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1, 2008)
Prediction of Grain Size, Precipitation, and Crack Susceptibility in Continuous Casting (0.8 MB) K. Xu and B.G. Thomas AISTech 2009 Steelmaking Conference Proc., (St. Louis, MO, May 4-7, 2009), Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1, 2009
Longitudinal Face Crack Prediction with Thermo-Mechanical Models of Thin Slabs in Funnel Moulds (1.5 MB) L.C. Hibbeler, B.G. Thomas, B. Santillana, A. Hamoen, and A. Kamperman Metallurgia Italiana, 6:2, 1-10, 2009.
Industry Implementation of Mathematical Models: Examples in Steel Processing; Howe Memorial Lecture, 2009 (1.3 MB)

B.G. Thomas

AISTech 2009 Steelmaking Conference Proc., (St. Louis, MO, May 4-7, 2009), Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1, 2009.
Towards A Continuum Multiphysics Simulation of Metal Solidification Processes (0.5 MB) S. Koric, B.G. Thomas, and R. Liu Proc. of the 8th Internat. Congress on Thermal Stresses, TS2009, 1–4 June, Univ. Illinois at Urbana-Champaign, 2009, pp. 249-253.
Explicit Coupled Thermo-Mechanical Finite Element Model of Steel Solidification (1.0 MB) S. Koric, L.C. Hibbeler, and B.G. Thomas Int. J. Num. Meths. Engineering, 78, 1-31, Mar., 2009

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2010 Reports

Investigation of Mold Flux Entrainment in CC Molds Due to Shear Layer Instability (519 KB) L.C. Hibbeler and B.G. Thomas CCC Report 201001
Effect of Stopper-Rod Misalignment on Fluid Flow in Continuous Casting of Steel (2.34 MB) R. Chaudhary, G.-G. Lee, B.G. Thomas, S.M. Cho, S.-H. Kim, and O.-D. Kwon CCC Report 201011
Effect of Stopper-Rod Misalignment on Asymmetric Flow and Vortex Formation in Steel Slab Casting (498 KB) S.-M. Cho, G.-G. Lee, S.-H. Kim, R. Chaudhary, O.-D. Kwon, and B.G. Thomas Jim Evans Honorary Symposium, TMS Annual Meeting, (Seattle, WA, Feb. 14-18, 2010), TMS, Warrendale, PA, 2010. (CCC Report 2010)
Assessment of LES and RANS Turbulence Models with Measurements in Liquid Metal GaInSn Model of Continuous Casting Process (3.68 MB) R. Chaudhary, C. Ji, and B.G. Thomas CCC Report 201013
Evaluation of Turbulence Models in MHD Channel and Square Duct Flows (1.81 MB) R. Chaudhary, S.P. Vanka, and B.G. Thomas Journal of Turbulence, in press, June, 2010. (CCC Report 2010)
Direct Numerical Simulations of Magnetic Field Effects on Turbulent Flow in a Square Duct (1.59 MB) R. Chaudhary, S.P. Vanka, and B.G. Thomas CCC Report 201012
A Novel Steady-state Technique for Measuring the Heat Extracted by Secondary Cooling Sprays (2.88 MB) C.A. Hernández, A.H. Castillejos, F.A. Acosta, X. Zhou, and B.G. Thomas AISTech 2010, Pittsburgh, PA, May 3-6, 2010, Assoc. Iron Steel Technology, Warrendale, PA. (CCC Report 2010)
Real-Time Model-Based Spray-Cooling Control System For Steel Continuous Casting (1.00 MB) B. Petrus, K. Zheng, B.G. Thomas, and J. Bentsman Metallurgical and Materials Transactions B, submitted, 2010. (CCC Report 2010)
Calibration of Mold Heat Transfer Models with Breakout Shell Measurements (490 KB) J. Iwasaki and B.G. Thomas CCC Report 201015
User-Friendly Interface Design and Development for Continuous-Casting Model CON1D (3.77 MB) H. Jasti CCC Report 201004
Equilibrium Model of Precipitation in Microalloyed Steels (805 KB) K. Xu, B.G. Thomas, and R.J. O’Malley Metallurgical and Materials Transactions B, in press, 2010. (CCC Report 2010)
Microalloy Precipitation in Hot Charged Slabs (2.99 MB) M.S. Dyer, J.G. Speer, D.K. Matlock, A.J. Shutts, S. Jansto, K. Xu, and B.G. Thomas AISTech 2010, Pittsburgh, PA, May 3-6, 2010, Assoc. Iron Steel Technology, Warrendale, PA. (CCC Report 2010)
Particle-Size-Grouping Model of Precipitation Kinetics in Microalloyed Steels (465 KB) K. Xu and B.G. Thomas CCC Report 201014
Measuring Mechanical Behavior of Steel during Solidification: Modeling the SSCC Test (866 KB) M. Rowan, B.G. Thomas, C. Bernhard, and R. Pierer CCC Report 201002
Multiphysics Model of Metal Solidification on the Continuum Level (1.80 MB) S. Koric, L.C. Hibbeler, R. Liu, and B.G. Thomas CCC Report 201016
Enhanced Latent Heat Method to Incorporate Superheat Effects into Fixed-Grid Multiphysics Simulations (746 KB) S. Koric, B.G. Thomas, and V.R. Voller Numerical Heat Transfer B, in press, 2010.
Modeling Steel Slab Heat Transfer during Scarfing Processing (3.64 MB) X. Zhou and B.G. Thomas CCC Report 201003
Effect of Refractory Properties on Initial Bubble Formation in Continuous Casting Nozzles (1.92 MB) G.-G. Lee, B.G. Thomas, and S.-H. Kim Met. Mater. Int., Vol. 16, No. 3 (2010), pp. 501-506 (CCC Report 2010)
Industry Implementation of Mathematical Models: Examples in Steel Processing; Howe Memorial Lecture 2009 (1.77 MB) B.G. Thomas Iron and Steel Technology, July, 2010, pp. 70-87 (CCC Report 2010)
Modeling of Hot Tearing and Other Defects in the Casting Processes (265 KB) B.G. Thomas ASM Handbook V. 22A, 2009, pp. 362-371 (CCC Report 2010)
Feedback Control of the Two-Phase Stefan Problem, with an Application to the Continuous Casting of Steel (741 KB) B. Petrus, J. Bentsman, and B.G. Thomas 49th IEEE Conference on Decision and Control December 15-17, 2010 Hilton Atlanta Hotel, Atlanta, GA, USA
Application of Computational Model for Alumina Dissolution in Molten Slag (493 KB) B.A. Hoa and B.G. Thomas Journal of Science and Technology, No. 78A, 2010
Prediction of Centerline Cracks Incurred in the Bloom Continuous Casting of Steel (1.73 MB) C. Li, B.G. Thomas, M. Feng, and F. Zhengjie Baosteel Technical Research, Vol 4, No. 2, June 2010, pp. 40-43
Mold Flux Entrainment Mechanisms (1.69 MB) L.C. Hibbeler and B.G. Thomas Baosteel BAC 2010
Prediction of Hot Tearing Cracks during High-Alloy Continuous Casting at Baosteel (2.11 MB) B.G. Thomas and Chengbin Li Report to Baoshan Iron and Steel Co., Ltd. Feb. 7, 2010

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2011 Reports

Multiphysics Model of Continuous Casting of Steel Beam-Blanks (1.24 MB) B.G. Thomas, S. Koric, L.C. Hibbeler, and Rui Liu 4th Internat. Conf. on Modelling and Simulation of Metallurgical Process in Steelmaking, (STEELSIM2011), Dusseldorf, Germany, June 27- July 1, 2011. (CCC Report 2011)
Transient Turbulent Flow in a Liquid-Metal Model of Continuous Casting, Including Comparison of Six Different Methods (6.44 MB) R. Chaudhary, C. Ji, B.G. Thomas, and S.P. Vanka CCC Report 2011
Effect of Nozzle Clogging on Surface Flow and Vortex Formation in the Continuous Casting Mold (957 KB) S.-M. Cho, S.-H. Kim, R. Chaudhary, B.G. Thomas, H.-J. Shin, W.-R. Choi, S.-K. Kim AISTech 2011, Indianapolis, Indiana, May 2-5, 2011. (CCC Report 2011)
Measurement of Transient Meniscus Flow in Steel Continuous Casters and Effect of Electromagnetic Braking (527 KB) S.-M. Cho, H.-J. Lee, S.-H. Kim, R. Chaudhary, B.G. Thomas, D.-H. Lee, Y.-J. Kim, W.-R. Choi, S.-K. Kim, and H.-S. Kim TMS (The Minerals, Metals & Materials Society), 2011 (CCC Report 2011)
Review of Mold Flux Entrainment Mechanisms and Model Investigation of Entrainment by Shear-Layer Instability (347 KB) L.C. Hibbeler, R. Liu and B.G. Thomas 7th European Continuous-Casting Conf., (ECCC2011), Dusseldorf, Germany, June 27- July 1, 2011. (CCC Report 2011)
Thermal Distortion of Funnel Molds (578 KB) L.C. Hibbeler, B.G. Thomas, R.C. Schimmel, and G. Abbel AISTech 2011, Indianapolis, Indiana, May 2-5, 2011. (CCC Report 2011)
Monitoring of Meniscus Thermal Phenomena with Thermocouples in Continuous Casting of Steel (316 KB) B.G. Thomas, M.A. Wells, and D. Li TMS (The Minerals, Metals & Materials Society), 2011 (CCC Report 2011)
Effects of Stopper Rod Movement on Mold Fluid Flow at ArcelorMittal Dofasco’s No. 1 Continuous Caster (2.38 MB) R. Liu, J. Sengupta, D. Crosbie, M.M. Yavuz, and B.G. Thomas AISTech 2011, Indianapolis, Indiana, May 2-5, 2011. (CCC Report 2011)
Measurement of Molten Steel Surface Velocity with SVC and Nail Dipping during Continuous Casting Process (526 KB) R. Liu, J. Sengupta, D. Crosbie, S. Chung, M. Trinh, and B.G. Thomas TMS (The Minerals, Metals & Materials Society), 2011 (CCC Report 2011)
Implementation of Temperature and Strain Micro-Sensors into a Casting Mold Surface (360 KB) B.G. Thomas and M.K. Okelman TMS (The Minerals, Metals & Materials Society), 2011 (CCC Report 2011)
Implemenation of a Real-Time Model-Based Spray-Cooling Control System for Steel Continuous Casting (475 KB) B. Petrus, K. Zheng, X. Zhou, B.G. Thomas, J. Bentsman, and R. O’Malley TMS (The Minerals, Metals & Materials Society), 2011 (CCC Report 2011)
Model of Microalloy Precipitation during Continuous Casting and Reheating (599 KB) K. Xu, B.G. Thomas, M.S. Dyer, J.G. Speer, and D.K. Matlock AISTech2011, Indianapolis, IN, May 2-5, 2011, Assoc. Iron Steel Technology, Warrendale, PA. (CCC Report 2011)
3D Thickness Measurement Technique for Continuous Casting Breakout Shells (1.30 MB) B. Santillana, B.G. Thomas, G. Botman, and E. Dekker 7th European Continuous-Casting Conf., (ECCC2011), Dusseldorf, Germany, June 27- July 1, 2011.
Modeling and Measurement of Residual Stresses in a Steel Vessel Containing Glass (1.58 MB) S. Nakhodchi, B.G. Thomas, and D.J. Smith Submitted to: Journal of Engineering Materials and Technology 2011
Measuring Mechanical Behavior of Steel during Soldification: Modeling the SSCC Test (1.03 MB) M. Rowan, B.G. Thomas, and R. Pierer Submitted to: Metallurgical and Materials Transactions B
Equilibrium Model of Precipitation in Microalloyed Steels (1.04 MB) K. Xu, B.G. Thomas, and R. O'Malley Metallurgical and Materials Transactions B, Vol 42A, pp. 524-539, Feb. 2011
Particle-Size-Grouping Model of Precipitation Kinetics in Microalloyed Steels (452 KB) K. Xu and B.G. Thomas Submitted to: Metallurgical and Materials Transactions A
Hybrid Control of Continuous Casting for Whale and Crack Prevention and Resonance Control in Mold Oscillation System (1.65 MB) J. Bentsman, B.G. Thomas, B. Petrus, X. Zhou, V. Natarajan, and R. O'Malley Proceedings of 2011 NSF Engineering Research and Innovation Conference, Atlanta, Georgia

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2012 Reports

Effect of Electromagnetic Ruler Braking (EMBr) on Transient Turbulent Flow in Continuous Slab Casting using Large Eddy Simulations (3.5 MB) R. Chaudhary, B.G. Thomas, S.P. Vanka CCC Report 2012
Effect of Nozzle Clogging on Surface Flow and Vortex Formation in the Continuous Casting Mold (6.1 MB) S.-M. Cho, S.-H. Kim, R. Chaudhary, B.G. Thomas, H.-J. Shin, W.-Y. Choi, S.-K. Kim CCC Report 2012
Measurement of heat flux in dense air-mist cooling: Part I – A novel steady-state technique (1.71 MB) C. Hernandez-Bocanegra, A. H. Castillejos, F. Acost-Gonzalex, X. Zhou, B.G. Thomas CCC Report 2012
Measurement of heat flux in dense air-mist cooling: Part II – The influence of mist characteristics on steady-state heat transfer (1.83 MB) C. Hernandez-Bocanegra, J. Minchaca-Mojica, A. H. Castillejos, F. Acost-Gonzalex, X. Zhou, B.G. Thomas CCC Report 2012
Calibration of Thermal Models of Continuous Casting of Steel (1.86 MB) L.C. Hibbeler, M. Langeneckert, J. Iwasaki, I. Hwang, R. O'Malley, B.G. Thomas CCC Report 2012
The Thermal Distortion of a Funnel Mold (2.31 MB) L.C. Hibbeler, B.G. Thomas, R. Schimmel, G. Abbel CCC Report 2012
Thermal-Mechanical model calibration with breakout shell measurements in continuous steel slab casting (875 KB) J. Iwasaki and B.G. Thomas CCC Report 2012
Thermal Stress Cracking of Sliding Gate Plates (862 KB) H.-J. Lee, S.-M. Cho, S.-H. Kim, B.G Thomas, S.-W. Han, T.-I. Chung, J. Choi CCC Report 2012
Model of Gas Flow through Upper Tundish Nozzle Refractory and Initial Bubble Size (3.27 MB) R. Liu and B.G. Thomas CCC Report 2012
Transient Turbulent Flow Simulation with Water Model Validation and Application to Slide Gate Dithering (4.83 MB) R. Liu and B.G. Thomas CCC Report 2012
Simulation of transient fluid flow in mold region during steel continuous casting (6.50 MB) R. Liu, B.G. Thomas, J. Sengupta CCC Report 2012
Kinetic Study of the Devitrification of Mold Powder Slags (1.76 MB) Y. Maldonado, F.A. Acosta, A.H. Castillejos, B.G. Thomas CCC Report 2012
Robust Rejection of Sinusoids in Stable Nonlinearly Perturbed Unmodelled Linear Systems: Theory and Application to Servo (277 KB) V. Natarajan and J. Bentsman CCC Report 2012
Enthalpy-based feedback control algorithms for the Stefan problem (1.59 MB) B. Petrus, J. Bentsman, B.G. Thomas CCC Report 2012
Transport and Entrapment of Particles in Steel Continuous Casting (1.75 MB) B.G. Thomas, Q. Yuan, S. Mahmood, R. Liu, R. Chaudhary CCC Report 2012
Transport and Entrapment of Particles in Steel Continuous Casting (1.22 MB) B.G. Thomas, Q. Yuan, R. Liu, S. Mahmood, R. Chaudhary CCC Report 2012
Multiphase Particle-Size-Grouping Model of Precipitation and Its Application to Thermal Processing of Microalloyed Steel (4.55 MB) K. Xu CCC Report 2012
Particle-Size-Grouping Model of Precipitation Kinetics in Microalloyed Steels (970 KB) K. Xu and B.G. Thomas CCC Report 2012
Measuring heat transfer during spray cooling using controlled inductionheating experiments and computational models (3.51 MB) X. Zhou, B.G. Thomas, C.A. Hernandez, A.H. Castillejos, F.A. Acosta CCC Report 2012

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2013 Reports

High Fidelity Numerical Investigations of Tailored Magnetic Fields for Defect Reduction in Continuous Casting of Steel Turbulent Flow in Continuous Slab Casting using Large Eddy Simulations (12.1 MB) Ramnik Singh CCC Report 201301
Large Eddy Simulations of Effect of Double-Ruler Electro-magnetic Field on Transient Flow during Continuous Casting (3 MB) R. Singh, B.G. Thomas and S.P. Vanka CCC Report 201302
Transient Fluid Flow During Steady Continuous Casting of Steel Slabs Part I: Measurements and Modeling of Two-phase Flow (1.5 MB) Seong-Mook Cho, Seon-Hyo Kim, Brian G. Thomas, and Yong-Jin Kim CCC Report 201303
Transient Fluid Flow During Steady Continuous Casting of Steel Slabs Part II: Effect of Double-Ruler Electromagnetic Braking (EMBr) (797 KB) Seong-Mook Cho, Seon-Hyo Kim, and Brian G. Thomas CCC Report 201304
Effects of a Magnetic Field on Turbulent Flow in the Mold Region of a Steel Caster (2.7 MB) Singh, R., B.G. Thomas, and S.P. Vanka Metallurgical and Materials Transactions B, May, 2013, 10p.
Effect of Electromagnetic Braking (EMBr) on Turbulent Flow in Continuous Casting (4.25 MB) Singh, R., B.G. Thomas, and S.P. Vanka AISTech 2013 Proceedings, Pittsburgh, PA, May 6-8, 2013, Assoc. Iron Steel Technology, Warrendale, PA, pp. 1323-1336.
Flow Control with Ruler Electromagnetic Braking (EMBr) in Continuous Casting of Steel Slabs (765 KB) Thomas, Brian G., Ramnik Singh, Rajneesh Chaudhary, and Pratap Vanka Fifth Baosteel Biennial Academic Conference (BAC2013), Shanghai, PRC, June 4-6, 2013, 10p.
Mold Slag Entrainment Mechanisms in Continuous Casting Molds (896 KB) Hibbeler, L.C., and Brian G. Thomas AISTech 2013 Proceedings, Pittsburgh, PA, May 6-8, 2013, Assoc. Iron Steel Technology, Warrendale, PA, pp. 1215-1230.
Slidegate Dithering Effects on Transient Flow and Mold Level Fluctuations and Initial Bubble Size (4.2 MB) Liu Rui, Brian G. Thomas, Love Kalra, Tathagata Bhattacharya, and Aloka Dasgupta AISTech 2013 Proceedings, Pittsburgh, PA, May 6-8, 2013, Assoc. Iron Steel Technology, Warrendale, PA, pp. 1351-1364.
Transport and Entrapment of Particles in Steel Continuous Casting and Application to Slide Gate Dithering (2.3 MB) Thomas, B.G., Q. Yuan, S. Mahmood, R. Liu, and R. Chaudhary Metallurgical and Materials Transactions B, Vol. 45, pp. 22-35, 2013.
Computational Modeling of Temperature, Flow and Crystallization of Mold Slag during Double-Hot-Thermocouple-Technique Experiments (1.7 MB) Zhou, L., W. Wang, R. Liu, and B. G. Thomas Metallurgical and Materials Transactions B, Vol. 44, pp. 1264-1279, 2013.
Kinetic Study of the Devitrification of Mold Powder Slags (1.4 MB) Maldonado, Yadira G., F. Andrés Acosta, A. Humberto Castillejos, and Brian G. Thomas Iron and Steel Technology, July, 2013, 11p.
Measuring Heat Transfer During Spray Cooling Using Controlled Induction Heating Experiments and Computational Models (1.2 MB) Zhou, Xiaoxu, B. G. Thomas, C. Alberto Hernández B., A. Humberto Castillejos E., and F. Andrés Acosta G. Applied Mathematical Modeling, 37, pp. 3181-3192, 2013.
Calibration of Thermal Models of Steel Continuous Casting Molds (1.2 MB) Hibbeler, L., M. Langeneckert, J. Iwasaki, I. Hwang, R. O’Malley, and B.G. Thomas Iron and Steel Technology Transactions, 10:5, Sept., 2013, 13p.
Particle Transport in a Turbulent Square Duct Flow with an Imposed Magnetic Field (6.4 MB) Liu, R., Surya P. Vanka, and Brian G. Thomas Proceedings of the ASME 2013 Fluids Engineering Division Summer Meeting, FEDSM2013, 16503, Lake Tahoe, Nevada, USA, July 07-11, 2013, 13p.
Multiphysics Simulation of Metal Solidification Processes with Abaqus (288 KB) Koric, Seid, Brian G. Thomas, and Lance Hibbeler Simulia Community Conference, Vienna, Austria, May 21-24, 2013, 10p.

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2014 Reports

Transient Model of Preheating a Submerged Entry Nozzle (1.95 MB) Y. Li, and B.G. Thomas AISTech 2014, Indianapolis, IN, May 5-8, 2014, Assoc. Iron Steel Technology, Warrendale, PA, pp. 2907-2922.
Transient Model of Preheating a Submerged Entry Nozzle (3.78 MB) Yonghui Li CCC Report 201405
Model of Gas Flow through Porous Refractory Applied to an Upper Tundish Nozzle (3.59 MB) Rui Liu and Brian G. Thomas CCC Report 201402
Measurements of Molten Steel Surface Velocity and Effect of Stopper-rod Movement on Transient Multiphase Fluid Flow in Continuous Casting (2.46 MB) Rui Liu, Brian G. Thomas, Joydeep Sengupta, Stephen D. Chung, and ManhKha Trinh CCC Report 201401
Modeling Transient Multiphase Flow and Mold Top Surface Behavior in Steel Continuous Casting (2.46 MB) Rui Liu CCC Report 201406
Numerical Investigation of Slag Entrainment in Continuous Casting Molds (2.01 MB) Swartz, Kenneth E, Lance C. Hibbeler, Brendan P. Joyce, and Brian G. Thomas AISTech 2014, Indianapolis, IN, May 5-8, 2014, Assoc. Iron Steel Technology, Warrendale, PA, pp. 1865-1879.
Large Eddy Simulations of Double-Ruler Electromagnetic Field Effect on Transient Flow during Continuous Casting (1.87 MB) Singh, R., B.G. Thomas, and S.P. Vanka Metallurgical and Materials Transactions B, Vol. 45B, No. 3, pp. 1098-1115, 2014.
Slidegate Dithering Effects on Transient Flow and Mold Level Fluctuations (910 KB) Liu, Rui, Brian G. Thomas, Love Kalra, Tathagata Bhattacharya, and Aloka Dasgupta Iron and Steel Technology, 11:7, July, 2014, 10p.
Transient Fluid Flow During Steady Continuous Casting of Steel Slabs Part I: Measurements and Modeling of Two-phase Flow (2.12 MB) Seong-Mook Cho, Seon-Hyo Kim, and Brian G. Thomas ISIJ International, Vol. 54, No. 4, (April), 2014, pp. 845-854.
Transient Fluid Flow During Steady Continuous Casting of Steel Slabs Part II: Effect of Double-Ruler Electromagnetic Braking (EMBr) (2.41 MB) Seong-Mook Cho, Seon-Hyo Kim, and Brian G. Thomas ISIJ International, Vol. 54, No. 4, (April), 2014, pp. 855-864.
Transport and Entrapment of Particles in Steel Continuous Casting (1.88 MB) Thomas, B.G., Q. Yuan, S. Mahmood, R. Liu, and R. Chaudhary Metallurgical and Materials Transactions B, Vol. 45B, No. 1, pp. 22-35, 2014.
Particle Transport in a Turbulent Square Duct Flow with an Imposed Magnetic Field (7.44 MB) Liu, R., Surya P. Vanka, and Brian G. Thomas J. Fluids Engineering, 2014, 49p.
Round Continuous Casting with EMS-CFD Coupled (1.71 MB) Galdiz, P., J. Palacios, J.L. Arana, and B.G. Thomas 8th European Continuous Casting Conference, (ECCC2014), Graz, Austria, June 23-26, 2014, pp. 1312-1321.
Combining Models and Measurements to Better Understand Steel Continuous Casting (739 KB) Brian G. Thomas, Rui Liu, and Bret Rietow 8th European Continuous Casting Conference, Graz, (ECCC2014), Austria, June 23-26, 2014, pp. 1130-1139.
Estimation of Time-Temperature-Transformation Diagrams of Mold Powder Slags from Thermo-analysis of Non-Isothermal Crystallization (5.74 MB) Maldonado, Yadira G., Claudia Barraza de la P., Sergio Rodríguez A., A. Humberto Castillejos E., and Brian G. Thomas CCC Report 201404
Transient Thermo-Fluid Model of Meniscus Behavior and Slag Consumption in Steel Continuous Casting (4.40 MB) ASM Jonayat and Brian G. Thomas Metallurgical and Materials Transactions B, (July), 2014, 23p.
Transient Thermo-Fluid Model of Meniscus Behavior and Slag Consumption in Steel Continuous Casting (8.77 MB) ASM Jonayat CCC Report 201407
Correlation for Mold Heat Flux Measured in a Thin Slab Casting Mold (.97 MB) Duvvuri, Prathiba, Bryan Petrus, and Brian G. Thomas AISTech 2014, Indianapolis, IN, May 5-8, 2014, Assoc. Iron Steel Technology, Warrendale, PA, pp. 2881-2893.
Simulation and Online Measurement of Narrow Face Mold Distortion in Thin-Slab Casting (1.16 MB) Lance C. Hibbeler, Brian G. Thomas, Ronald C. Schimmel, and Henk H. Visser 8th European Continuous Casting Conference, (ECCC2014), Graz, Austria, June 23-26, 2014, pp. 675-684.
Multiphysics Modeling of the Steel Continuous Casting Process (3.79 MB) Lance Hibbeler CCC Report 201408
Distributed Parameter Control of Heat Diffusion with Solidification (3.67 MB) Bryan Petrus CCC Report 201409
Applications of Enthalpy-Based Feedback Control Methodology for the Two-Sided Stefan Problem (394 KB) B. Petrus, J. Bentsman, and B. G. Thomas American Control Conference 2014 (ACC)., Portland, Oregon, USA, June 4-6, 2014, pp. 1015-1020.

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2015 Reports

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Presentations

2000

Effects of Clogging, Argon Injection and Casting Conditions on Flow Rate and Air Aspiration in Submerged Entry Nozzles (1.20 MB)

H. Bai

ISS meeting, Pittsburgh, PA, Mar. 29, 2000

Large Eddy Simulation of Turbulent Flow in Continuous Casting of Steel (2.40 MB)

S.Sivaramakrishnan

ISS meeting, Pittsburgh, PA, Mar. 15, 2000

Natural Convection Effects on Fluid Flow and Heat Transfer in Liquid Slag Layers of Continuous Casters (300 KB)

S.Sivaramakrishnan

ISS meeting, Pittsburgh, PA, Mar. 17, 2000

FEM Analysis of Bulging between Rolls in Continuous Casting (1.20 MB)

L. Yu

ISS meeting, Pittsburgh, PA, Mar. 17, 2000

Stress Model to Predicted Critical Shell Thickness for Breakouts during Continuous Casting of Steel (1.00 MB)

C. Li

ISS meeting, Pittsburgh, PA, Mar. 10, 2000

Ideal Mold Taper Prediction for Continuous Casting (400 KB)

C. Li

ISS meeting, Pittsburgh, PA, Mar. 26, 2000

Heat Transfer and Solidification Model CON1D (100 KB)

Y. Meng

ISS meeting, Pittsburgh, PA, Mar. 17, 2000

Predicting Mold Corner Temperature Based on Angled Water Slot Geometry (100 KB)

M. Langeneckert

ISS meeting, Pittsburgh, PA, Mar. 17, 2000

Segregation Effects in Continuous Casting (400 KB)

Y.M. Won

ISS meeting, Pittsburgh, PA, Mar. 17, 2000

Agenda, University of Illinois Meeting (40 KB)

 

CCC Annual Meeting, Sept. 25, 2000

Transient Fluid Flow and Inclusion Motion in the Mold Using LES Models (6.80 MB)

Q. Yuan

CCC Annual Meeting, Sept. 25, 2000

Effect of Argon Gas Distribution on Fluid Flow in the Mold Using Time-averaged k-e Models (11.90 MB)

T. Shi

CCC Annual Meeting, Sept. 25, 2000

Influence of 3-D Mold Geometry on Mold Heat Transfer and Thermocouple Temperature (300 KB)

M. Langeneckert

CCC Annual Meeting, Sept. 25, 2000

Modeling Interfacial Flux Layer Phenomena in the Shell/Mold Gap Using CON1D (700 KB)

Y. Meng

CCC Annual Meeting, Sept. 25, 2000

Bulging between Rolls in Continuously-cast Slabs (1.30 MB)

L. Yu

CCC Annual Meeting, Sept. 25, 2000

Application of Thermal-stress Models to Ideal Taper, Maximum Casting Speed to Avoid Breakouts, and the Prediction of Strand Width Variations (700 KB)

C. Li

CCC Annual Meeting, Sept. 25, 2000

Segregation and Microstructure in Continuous Casting Shell (400 KB)

B.G. Thomas and Y.-M. Won

CCC Annual Meeting, Sept. 25, 2000

Validation of Fluid Flow and Solidification Models - a Case Study at AK steel (1.50 MB)

B.G. Thomas

CCC Annual Meeting, Sept. 25, 2000

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2001

Transient Fluid Flow and Inclusion Motion in the Mold Using LES Models (3.34 MB)

Q. Yuan

ISS meeting, Baltimore, MD, Mar. 25, 2001

Large-eddy Simulation of Heat Transfer in Circular Impinging Jet (370 KB)

B. Zhao

ISS meeting, Baltimore, MD, Mar. 25, 2001

Heat Transfer & Solidification Model CON1D (240 KB)

Y. Meng

ISS meeting, Baltimore, MD, Mar. 25, 2001

Bulging between Rolls in Continuously-cast Slabs (1.40 MB)

L. Yu

ISS meeting, Baltimore, MD, Mar. 25, 2001

Argon Injection Optimization in Continuous Slab Casting (7.00 MB)

T. Shi

ISS meeting, Baltimore, MD, Mar. 25, 2001

Maximum Casting Speed for CC Steel Billets with No Submold Support (600 KB)

C. Li

ISS meeting, Baltimore, MD, Mar. 25, 2001

Agenda, University of Illinois Meeting

 

CCC Annual Meeting, Oct. 18, 2001

Flow Dynamics and Inclusion Transport in Continuous Casting of Steel, Overview for NSF, Jan. 2002 (1.05 MB)

B.G. Thomas

CCC Annual Meeting, Oct. 18, 2001

Modeling of the Continuous Casting of Steel, Past, Present and Future (J.K. Brimacombe Lecture) (2.62 MB)

B.G. Thomas

CCC Annual Meeting, Oct. 18, 2001

Study of Transient Fluid Flow in Continuous Casting of Steel Using LES Models (4.83 MB)

Q. Yuan

CCC Annual Meeting, Oct. 18, 2001

Inclusion Entrapment - Literature Review and Modeling (5.38 MB)

L. Zhang

CCC Annual Meeting, Oct. 18, 2001

Large-eddy Simulation of Impinging Jet Heat Transfer (2.16 MB)

B. Zhao

CCC Annual Meeting, Oct. 18, 2001

Effect of Argon Gas Distribution on Fluid Flow in the Mold Using Time-Averaged k-e Models (5.67 MB)

B.G. Thomas, T. Shi, and L. Zhang

CCC Annual Meeting, Oct. 18, 2001

Modeling Interfacial Flux Layer Phenomena in the Shell/Mold Gap Using CON1D (3.29 MB)

Y. Meng

CCC Annual Meeting, Oct. 18, 2001

Maximum Casting Speed for Continuous Casting Steel Billets (5.54 MB)

C. Li

CCC Annual Meeting, Oct. 18, 2001

Billet Casting Thermal Stress Modeling (2.20 MB)

B.G. Thomas and J.K. Park

CCC Annual Meeting, Oct. 18, 2001

Thermal Stress Analysis of Bulging with Roll Misalignment for Various Slab Cooling Patterns (4.17 MB)

K.-J. Lin and B.G. Thomas

CCC Annual Meeting, Oct. 18, 2001

3D Simulation of Mold Heat Flow (1.87 MB)

B.G. Thomas and T. Morthland

CCC Annual Meeting, Oct. 18, 2001

Return to Top

2002

Study of Transient Fluid Flow and Particle Transport during Continuous Casting of Steel Using Large Eddy Simulation (2.91 MB)

Video

Q.Yuan

Nashville, TN, Mar. 10, 2002

Inclusion Removal from Steel Caster (4.60 MB)

L. Zhang

Nashville, TN, Mar. 10, 2002

LES Simulation of Transient Fluid Flow and Heat Transfer in Continuous Casting Mold (2.89 MB)

Video

B. Zhao

Nashville, TN, Mar. 10, 2002

Modeling Interfacial Flux Layer Phenomena in the Shell/Mold Gap Using CON1D (1.14 MB)

Y. Meng

Nashville, TN, Mar. 10, 2002

Maximum Casting Speed for Continuous Casting Steel Billets (3.26 MB)

C. Li

Nashville, TN, Mar. 10, 2002

Agenda, University of Illinois meeting

 

CCC Annual Meeting, Oct. 15, 2002

Transient Study of Turbulent Flow and Particle Transport in a Full-Scale Water Model and Continuous Slab Casting Machine Using LES (11.6 MB) (ppt 17.5 MB)

Q. Yuan

CCC Annual Meeting, Oct. 15, 2002

Inclusion Nucleation, Growth, Removal and Entrapment in Molten Steel and Continuous Casting (36.3 MB) (ppt 53.7 MB)

L. Zhang

CCC Annual Meeting, Oct. 15, 2002

Heat Transfer in the Molten Steel Pool Using LES (19.8 MB) (ppt 6.1 MB)

B. Zhao

CCC Annual Meeting, Oct. 15, 2002

Modeling Interfacial Flux Layer Phenomena in the Shell/Mold Gap Using CON1D (7.1 MB) (ppt 5.8 MB)

Y. Meng

CCC Annual Meeting, Oct. 15, 2002

Investigation of Ideal Taper in Billet Molds to Avoid in Mold and Sub-mold Cracks Using 2D FEM Thermal Stress Model (26.9 MB) (ppt 7.3 MB)

C. Li

CCC Annual Meeting, Oct. 15, 2002

New Computational Resources and Stress Model Validation (4.2 MB) (ppt 3.1 MB)

S. Koric

CCC Annual Meeting, Oct. 15, 2002

Taper Prediction in Slab and Thin Slab Casting Molds (8.4 MB) (ppt 3.9 MB)

C. Ojeda

CCC Annual Meeting, Oct. 15, 2002

Transient 3-D Models of Mold Temperature to Level Prediction - a Case Study at Columbus Stainless (4.2 MB) (ppt 999 KB)

B.G. Thomas and T. Morthland

CCC Annual Meeting, Oct. 15, 2002

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2003

Effect of Oscillation Marks on Billet Casting (2.4 MB)

Y. Meng

Indianapolis, IN, Apr. 27, 2003

Interfacial Friction-Related Phenomena in Continuous Casting with Mold Slags (3.5 MB)

Y. Meng and B.G. Thomas

Indianapolis, IN, Apr. 29, 2003

Return to Top

2004

Agenda, University of Illinois meeting

 

CCC Annual Meeting, May 10, 2004

Transient Studies of Turbulent Flow and Particle Transport in Water Models and Continuous Slab Casters Using LES (19.5 MB)

Video

Q. Yuan

CCC Annual Meeting, May 10, 2004

Multiphase Flow, Inculsion Nucleation, Growth, Removal and Entrapment - in Molten Steel and Continuous Casting (28.2 MB)

L. Zhang

CCC Annual Meeting, May 10, 2004

Transient Heat Transfer in Slab Casting Molten Pool using LES (3.72 MB)

B. Zhao

CCC Annual Meeting, May 10, 2004

Ladle Mixing and Inclusion Removal by Bubbles (4.6 MB)

Video

J. Aoki

CCC Annual Meeting, May 10, 2004

Measuring Mold Top Surface Velocities using Nailboards (1.93 MB)

B. Rietow

CCC Annual Meeting, May 10, 2004

Modeling Interfacial Flux Layer Phenomena in the Shell/Mold Gap using CON1D (2.9 MB)

Y. Meng

CCC Annual Meeting, May 10, 2004

Investigation of Oscillation Marks and Hook Formation in ULC Steels using Metallurgical Analysis and Models (2.4 MB)

H.-J. Shin

CCC Annual Meeting, May 10, 2004

Application of FEM Thermal Stress Model CON2D to Meniscus Behavior, Ideal Mold Taper, and Submold Cracks (8.6 MB)

C. Li

CCC Annual Meeting, May 10, 2004

Solidification Stress Modeling using Abaqus (3.4 MB)

S. Koric

CCC Annual Meeting, May 10, 2004

Analysis of Water Slot Design in Beam-blank Molds using FEM Models of Steady Heat Conduction (3.35 MB)

J. Jiang

CCC Annual Meeting, May 10, 2004

Continuous Steelmaking - Development of a New Process to Continuously Melt, Refine, and Cast High Quality Steel (1.6 MB)

J. Peter

CCC Annual Meeting, May 10, 2004

Thermal Distortion of Solidifying Shell Near the Meniscus (4.8 MB)

J. Sengupta

CCC Annual Meeting, May 10, 2004

Modeling of Fluid Flow, Mixing and Inclusion Motion in Bottom Gas Stirred Steel Vessels (4.5 MB)

L. Zhang

CCC Annual Meeting, May 10, 2004

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2005

Agenda, University of Illinois meeting

#01, CCC Annual Meeting, June 1, 2005

Multiphase Flow, Inclusion Nucleation, Growth, Removal and Entrapment in Molten Steel and Continuous Casting (2.0 MB)

L. Zhang

#02, CCC Annual Meeting, June 1, 2005

Continuous Casting Defects from Transient Flow, and Inclusion Entrampment (6.0 MB)

Video

B.G. Thomas and Q. Yuan

#03, CCC Annual Meeting, June 1, 2005

Argon Gas Flow through Nozzle Refractories (1.85 MB)

B.G. Thomas and Z. Hashisho

#04, CCC Annual Meeting, June 1, 2005

Ladle Mixing and Inclusion Removal by Bubbles (4.6 MB)

Video

J. Aoki

#05, CCC Annual Meeting, June 1, 2005

Fluid Flow in a Funnel Mold Thin-slab Caster (687 KB)

Measuring Mold Top Surface Velocities Using Nailboards (855 KB)

Bret Rietow

#06, CCC Annual Meeting, June 1, 2005

Device to Measure Surface Velocity in Flowing Molten Steel(713 KB)

Video

B.G. Thomas and ME470 Team

#07, CCC Annual Meeting, June 1, 2005

Thermal Analysis of CC Mold & Calibration of CON1D (589 KB)

S. Vapalahti

#08, CCC Annual Meeting, June 1, 2005

Online Control of Spray Cooling Using CON1D (274 KB)

K. Zheng

#09, CCC Annual Meeting, June 1, 2005

Prediction of Nitride Precipitation in Steelmaking (1.2 MB)

K. Xu

#10, CCC Annual Meeting, June 1, 2005

Investigation of Subsurface Hooks in ULC Steels: Metallurgical Analysis (463 KB)

H.-J. Shin

#11, CCC Annual Meeting, June 1, 2005

Study of Hook Formation in ULC Steels Slabs (2.9 MB)

Mechanism for Oscillation and Hook Formation (480 KB)

J. Sengupta

#12, CCC Annual Meeting, June 1, 2005

Mold Powder Comsumption Rate, Oscillation Mark Profiles and Lubrication Prediction (457 KB)

H.-J. Shin

#13, CCC Annual Meeting, June 1, 2005

Modeling Meniscus Fluctuations during Oscillation (538 KB)

Video

C. Ojeda

#14, CCC Annual Meeting, June 1, 2005

Solidification Stress Modeling Using ABAQUS (638 KB) S. Koric

#15, CCC Annual Meeting, June 1, 2005

Designing New Scrap-Based Continuous Steelmaking Process Using CFD simulation (883 KB)

Video

L. Zhang and J. Peter

#16, CCC Annual Meeting, June 1, 2005

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2006

Agenda, University of Illinois meeting

#01, CCC Annual Meeting, June 15, 2006

Asymmetric Fluid Flow and Particle Entrapment in the Nozzle and Mold (7.4 MB)

Video

S. Mahmood

#02, CCC Annual Meeting, June 15, 2006

Steel Cleanliness Control and Fluid Flow in Continuous Casting Strands (2.8 MB)

L. Zhang

#03, CCC Annual Meeting, June 15, 2006

Hook Formation Near Slab Corners and Prediction of Argon Gas Bubble Size in the Slab Casting Mold (1.1MB)

Video

G.-G. Lee

#04, CCC Annual Meeting, June 15, 2006

Electromagnetic Control of Fluid Flow in the Mold: Introduction (1.1MB)

K. Cukierski

#05, CCC Annual Meeting, June 15, 2006

Mathematical Modeling of Thermal-Fluid Flow in the Meniscus Region (5.0 MB)

Video

C. Ojeda and J. Sengupta

#06, CCC Annual Meeting, June 15, 2006

Model of Mold Powder Consumption during CC of ULC steel (342 KB)

H.-J. Shin

#07, CCC Annual Meeting, June 15, 2006

Online Control of Spray Cooling Using CONONLINE (3.7 MB)

Video

K. Zheng, B. Petrus, and J. Bentsman

#08, CCC Annual Meeting, June 15, 2006

Temperature evolution in the spray zones: Plant measurements and CON1D predictions (777 KB)

Video

A.K. Behera

#09, CCC Annual Meeting, June 15, 2006

Modeling Of CC Secondary Cooling Sprays: An Experimental Study (2.1MB)

S. Vapalahti, H. Castillejos, A. Acosta, B.G. Thomas and S. Louhenkilpi

#10, CCC Annual Meeting, June 15, 2006

Coupled Heat Transfer Optimization Calculation of ABAQUS and DOT for Beam Blank Mold (610 KB)

K. Xu and P. Kumar

#11, CCC Annual Meeting, June 15, 2006

Prediction of Precipitate Formation in Steel Continuous Casting (1.4 MB)

K. Xu

#12, CCC Annual Meeting, June 15, 2006

Thermo-Mechanical Behavior of the Solidifying Shell in a Beam Blank and a Thin Slab Caster with a Funnel-mold (1.1 MB)

Video

S. Koric

#13, CCC Annual Meeting, June 15, 2006

Design & Installation of Novel Sensors into the Continuous Casting Mold (432 KB)

M.K. Okelman

#14, CCC Annual Meeting, June 15, 2006

Heat Transfer Analysis of a Refractory Nozzle Assembly (649 KB) A. Sundararajan

#15, CCC Annual Meeting, June 15, 2006

Thermal Analysis of Surface Depressions during Single-wheel Al Strip Casting (790 KB) A. Sundararajan and J. Sengupta

#16, CCC Annual Meeting, June 15, 2006

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2007

2007 CCC Report List (18 KB)

#00, CCC Annual Meeting, June 12, 2007

Agenda, Overview of Projects (55 KB) B.G. Thomas

#01, CCC Annual Meeting, June 12, 2007

Flow in a Funnel Mold (3.0 MB)

Analysis of Steel Surface Velocity from Nailboard Tests (0.9 MB)
B. Rietow

#02, CCC Annual Meeting, June 12, 2007

Electromagnetic Control of Fluid Flow in the Mold (2.8 MB) K. Cukierski

#03, CCC Annual Meeting, June 12, 2007

Multi-Phase Asymmetric Fluid Flow & Inclusion Entrapment in the Slab Mold (9.9 MB)

Video

G.-G. Lee

#04, CCC Annual Meeting, June 12, 2007

Stopper Rod Tilt & Effect on Nozzle Flow (1.3 MB)

R. Chaudhary

#05, CCC Annual Meeting, June 12, 2007

Modeling 3D Meniscus Shape, Flow, Corner Effects, Heat Transfer, & Slag Consumption during Mold Oscillation (2.5 MB)

Video

C. Ojeda

#06, CCC Annual Meeting, June 12, 2007

Modeling of Clogging/Erosion of Nozzle Refractories (0.9 MB)

Video

O.A. Araromi

#07, CCC Annual Meeting, June 12, 2007

Online Control of Spray Cooling Using CONONLINE (0.8 MB)

Video

B. Petrus

#08, CCC Annual Meeting, June 12, 2007

Delavan Nozzle Characterization at CINVESTAV (1.5 MB)

Spray Heat Transfer Research (Cinvestav, Mexico) (1.7 MB)

S. Vapalahti, H. Castillejos, A, Acosta , A.C. Hernandez, and B.G. Thomas

#09, CCC Annual Meeting, June 12, 2007

Temperature Evolution in the Spray Zones: Plant Measurements and CON1D Prediction (1.3 MB)

H. Li

#10, CCC Annual Meeting, June 12, 2007

Modeling of Precipitate Formation in Continuous Steel Casting (0.8 MB)

K. Xu

#11, CCC Annual Meeting, June 12, 2007

Modeling of Mold Oscillation (0.4 MB)

V. Natarajan and J. Bentsman

#12, CCC Annual Meeting, June 12, 2007

Thermomechanical Behavior of the Solidifying Shell and Ideal Taper in the Funnel Mold (0.6 MB)

Video

L.C. Hibbeler

#13, CCC Annual Meeting, June 12, 2007

Heat Transfer & Distortion of a Beam Blank Mold: Plant Measurements and Model Computations (0.7 MB)

K. Xu and L.C. Hibbeler

#14, CCC Annual Meeting, June 12, 2007

Thermo-Mechanical Behavior of the Solidifying Shell in a Beam Blank and Ideal Taper Design (0.8 MB)

S.Koric

#15, CCC Annual Meeting, June 12, 2007

Design & Installation of Novel Sensors into the Continuous Casting Mold (1.7 MB)

M. Okelman

#16, CCC Annual Meeting, June 12, 2007

Modeling Heat Transfer & Depression Formation in AI-Strip Casting (2.6 MB)

A. Sundararajan

#17, CCC Annual Meeting, June 12, 2007

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2008

2008 CCC Report List (0.1 MB)

#00, CCC Annual Meeting, Aug. 6, 2008

Agenda and Overview of Projects (0.1 MB) B.G. Thomas

#01, CCC Annual Meeting, Aug. 6, 2008

1) Well-bottom vs. Mountain-bottom nozzles (3.4 MB) R. Chaudhary

#02, CCC Annual Meeting, Aug. 6, 2008

2) Stopper-Rod Misalignment Effects (4.9 MB)

R. Chaudhary

#03, CCC Annual Meeting, Aug. 6, 2008

Electromagnetic Control of Fluid Flow in the Mold (10.5 MB) C.-H. Min

#04, CCC Annual Meeting, Aug. 6, 2008

Multi-Phase Asymmetric Fluid Flow & Inclusion Entrapment in the Slab Mold (5.7 MB) G.-G. Lee and B.G. Thomas

#05, CCC Annual Meeting, Aug. 6, 2008

1) Spray Heat Transfer Research at Cinvestav, Mexico (4.6 MB)

X. Zhou et al.

#06, CCC Annual Meeting, Aug. 6, 2008

2) New features of Con1D: Version 9.6 (1.1 MB)

X. Zhou

#07, CCC Annual Meeting, Aug. 6, 2008

3) Temperature Evolution in the Spray Zones (1.9 MB)

X. Zhou

#08, CCC Annual Meeting, Aug. 6, 2008

Online Control of Spray Cooling Using CONONLINE (1.7 MB)

Video

B. Petrus

#09, CCC Annual Meeting, Aug. 6, 2008

Modeling Heat Transfer, Precipitate Formation, and Grain Growth during Secondary Spray Cooling (1.1 MB)

K. Xu

#10, CCC Annual Meeting, Aug. 6, 2008

Modeling of mold oscillation (0.7 MB)

V. Natarajan

#11, CCC Annual Meeting, Aug. 6, 2008

Thermal-mechanical Behavior of the Solidifying Shell and Ideal Taper in a Funnel Mold (1.3 MB)

L.C. Hibbeler

#12, CCC Annual Meeting, Aug. 6, 2008

Heat Transfer and Distortion of a Beam-blank Mold: Plant Measurements and Model Computations (1.8 MB)

L.C. Hibbeler

#13, CCC Annual Meeting, Aug. 6, 2008

Thermal-mechanical Behavior of the Solidifying Steel Shell in a Beam-blank Mold and Ideal Taper Design (2.2 MB)

Video

G. Shi

#14, CCC Annual Meeting, Aug. 6, 2008

Thermal Distortion of a Slab Mold with Cavity for Electromagnetics (1.2 MB)

Z. Yuan

#15, CCC Annual Meeting, Aug. 6, 2008

Modeling of Experiment to Measure Solidification Stress and Cracks (1.2 MB)

M. Rowan

#16, CCC Annual Meeting, Aug. 6, 2008

Modeling Heat Transfer and Depression Formation in Al Strip Casting (1.3 MB)

M. Rowan

#17, CCC Annual Meeting, Aug. 6, 2008

Novel In-mold Sensors (2.0 MB)

M. Okelman

#18, CCC Annual Meeting, Aug. 6, 2008

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2009

2009 CCC Report List (0.02 MB)

#00, CCC Annual Meeting, Aug. 5, 2009

Agenda, Overview of Projects (0.1 MB) B.G. Thomas

#01, CCC Annual Meeting, Aug. 5, 2009

Mold Flux Entrainment at the Surface due to High-Velocity Shear Flow (0.7 MB)

Video

L.C. Hibbeler

#02, CCC Annual Meeting, Aug. 5, 2009

Differences between Water Models and Steel Casters (1.5 MB)

R. Chaudhary

#03, CCC Annual Meeting, Aug. 5, 2009

Stopper-Rod Misalignment Effects on Fluid Flow (2.4 MB) R. Chaudhary

#04, CCC Annual Meeting, Aug. 5, 2009

Misalignment Effects on Vortex Formation (0.6 MB) S.-M. Cho

#05, CCC Annual Meeting, Aug. 5, 2009

Effect of Stopper Rod Movement on Mold Flow and Sliver Formation (0.4 MB)

D. Crosbie, J. Sengupta, and B.G. Thomas

#06, CCC Annual Meeting, Aug. 5, 2009

Electromagnetic Effects on Multi-phase Flow in the Slab Casting Mold - Models (5.9 MB)

R. Chaudhary

#07, CCC Annual Meeting, Aug. 5, 2009

Electromagnetic Effects on Multi-phase Flow in the Slab Casting Mold – Plant Measurements (0.5 MB)

S.-M. Cho

#08, CCC Annual Meeting, Aug. 5, 2009

Electromagnetic and Multi-phase Flow Effects on Particle Entrapment in the Slab Casting Mold (4.7 MB)

R. Liu

#09, CCC Annual Meeting, Aug. 5, 2009

Fluid Flow and Heat Transfer in a Beam Blank Mold (5.8 MB)

R. Liu and S. Koric

#10, CCC Annual Meeting, Aug. 5, 2009

Calibration of Mold Heat Transfer Models with Breakout Shell Measurements (1.2 MB)

J. Iwasaki

#11, CCC Annual Meeting, Aug. 5, 2009

Online Control of Spray Cooling Using CONONLINE (1.7 MB)

Video

B. Petrus

#12, CCC Annual Meeting, Aug. 5, 2009

Heat Transfer during Spray Cooling Using Steady Experiments (1.9 MB)

X. Zhou, H. Castillejos, A. Acosta, A. Hernandez, and B.G. Thomas

#13, CCC Annual Meeting, Aug. 5, 2009

Modeling Heat Transfer, Precipitate Formation, and Grain Growth in Secondary Spray Cooling (2.2 MB)

K. Xu

#14, CCC Annual Meeting, Aug. 5, 2009

Thermal-Mechanical Behavior of the Solidifying Shell, Ideal Taper, and Longitudinal Crack Formation in a Funnel Mold (1.3 MB)

Video

L.C. Hibbeler

#15, CCC Annual Meeting, Aug. 5, 2009

Stress and Hot Tearing of Solidifying Steel Shells: Experiment and Simulation (1.3 MB)

M. Rowan

#16, CCC Annual Meeting, Aug. 5, 2009

Modeling Heat Transfer and Skull-Clogging in Submerged Entry Nozzles (5.9 MB)

V. Singh

#17, CCC Annual Meeting, Aug. 5, 2009

Modeling of Mold Oscillation (0.2 MB)

V. Natarajan

#18, CCC Annual Meeting, Aug. 5, 2009

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2010

2010 CCC Report List (169 KB)

#00, CCC Annual Meeting, Aug. 12, 2010

Agenda, Overview of Projects (99 KB)

B.G. Thomas

#01, CCC Annual Meeting, Aug. 12, 2010

Evaluation of Turbulence Models in MHD Channel and Square Duct Flows (1.90 MB)

R. Chaudhary, B.G. Thomas and S.P. Vanka

#02, CCC Annual Meeting, Aug. 12, 2010

Assessment of LES and RANS Turbulence Models with Measurements in a GaInSn Model of Continuous Casting Process (4.64 MB)

Video

R. Chaudhary, C. Ji and B.G. Thomas

#03A, CCC Annual Meeting, Aug. 12, 2010

LES of Turbulent Flow in GaInSn Model of Continuous Casting Process with and without EMBr using GPU based in-house CFD code (2.20 MB)

Video

R. Chaudhary, B.G. Thomas and S.P. Vanka

#03B, CCC Annual Meeting, Aug. 12, 2010

Quantitative Measurement of Molten Steel Surface Velocity with Nail Boards and SVC Sensors in CC Molds (5.13 MB)

R. Liu, J. Sengupta, D. Crosbie, S. Chung, M. Trinh, and B.G. Thomas

#04, CCC Annual Meeting, Aug. 12, 2010

Transient Turbulent Multiphase Flow and Level Fluctuation Defects in Slab Casting (5.93 MB)

R. Liu, J. Sengupta, D. Crosbie, and B.G. Thomas

#05, CCC Annual Meeting, Aug. 12, 2010

Clogging Effects on Asymmetric Flow and Vortex Formation (2.74 MB)

Video

S.-M. Cho, S.-H. Kim, R. Chaudhary, and B.G. Thomas

#06, CCC Annual Meeting, Aug. 12, 2010

Review of Slag Entrainment Mechanisms (503 KB)

L.C. Hibbeler

#07, CCC Annual Meeting, Aug. 12, 2010

CON1D User-friendly Interface (502 KB)

H. Jasti

#08, CCC Annual Meeting, Aug. 12, 2010

Heat Transfer during Spray Cooling Using Steady Experiments (2.34 MB)

X. Zhou, B.G. Thomas, A. Hernandez, H. Castillejos, and A. Acosta

#09, CCC Annual Meeting, Aug. 12, 2010

Scale Layer Thickness Measurement and Effect of Heat Transfer Calculation by CON1D (2.63 MB)

X. Zhou and B.G. Thomas

#10, CCC Annual Meeting, Aug. 12, 2010

Online Control of Spray Cooling Using Cononline (3.62 MB)

Video

B. Petrus

#11, CCC Annual Meeting, Aug. 12, 2010

Modeling Heat Transfer, Precipitate Formation and Grain Growth in Casting and Reheating (1.76 MB)

K. Xu

#12, CCC Annual Meeting, Aug. 12, 2010

Thermo-Mechanical Behavior of Continuous Casting Funnel Molds (787 KB)

L.C. Hibbeler

#13A, CCC Annual Meeting, Aug. 12, 2010

Multiphysics Model of Shell Growth in a Beam Blank Caster (1.41 MB)

L.C. Hibbeler

#13B, CCC Annual Meeting, Aug. 12, 2010

Review of Longitudinal Facial Cracking and Preliminary Crack Simulations (2.77 MB)

L.C. Hibbeler and H. Jasti

#13C, CCC Annual Meeting, Aug. 12, 2010

Stress and Hot Tearing of Solidifying Steel Shells: Experiment and Simulation (2.99 MB)

M. Rowan

#14, CCC Annual Meeting, Aug. 12, 2010

Analysis of Off-Corner Longitudinal Crack Formation in Slab Casting and Comparison of Hot-Tearing Criteria (1.17 MB)

J. Iwasaki

#15, CCC Annual Meeting, Aug. 12, 2010

User-Friendly Model of Heat Transfer in Submerged Entry Nozzles during Preheating, Cool Down and Casting (529 KB)

V.K. Singh and B.G. Thomas

#16, CCC Annual Meeting, Aug. 12, 2010

Modeling and Control of Mold Oscillation (976 KB)

V. Natarajan, J. Bentsman

#17, CCC Annual Meeting, Aug. 12, 2010

Modeling Steel Slab Heat Transfer during Scarfing Processing (2.46 MB)

X. Zhou and B.G. Thomas

#18, CCC Annual Meeting, Aug. 12, 2010

Stress Distribution and Crack Formation on Sliding Gate (321 KB)

H.-J. Lee, S.-M. Cho, S.-H. Kim, B.G. Thomas, S.-W. Han, T.-I. Jung, and J. Choi

#19, CCC Annual Meeting, Aug. 12, 2010

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2011

Agenda, Overview of Projects (34 KB)

#1, CCC Annual Meeting, Aug. 18, 2011

Model of Argon Flow through UTN Refractory and Bubble Size Estimation (7.47 MB)

R. Liu, B.G. Thomas, and J. Sengupta

#2, CCC Annual Meeting, Aug. 18, 2011

Transient Flow, Vortex Formation, and Slag Entrainment in the Mold with Water Models and URANS Modeling (3.07 MB)

S.-M, Cho, H.-J. Lee, S.-H. Kim, and B.G. Thomas

#3, CCC Annual Meeting, Aug. 18, 2011

Mold Flow with Local EMBr and Evaluation using Nailboard and Oscillation-mark Measurements (4.00 MB)

C. Ji and B.G Thomas

#4, CCC Annual Meeting, Aug. 18, 2011

Effect of EMBr onTransient Turbulent Flow in CC using DNS models and Ga-In-Sn Benchmark Measurements (7.50 MB)

R. Chaudhary, B.G. Thomas, and P. Vanka

#5, CCC Annual Meeting, Aug. 18, 2011

Transient Turbulent Flow Simulation with Water Model Validation and Application to Slide Gate Dithering (10.96 MB)

R. Liu, B. Forman, H. Yin, and B.G. Thomas

#6, CCC Annual Meeting, Aug. 18, 2011

Heat Transfer During Air Mist Spray Cooling (1.29 MB)

A. Hernandez, H. Castillejos, A. Acosta, X. Zhou, and B.G. Thomas

#7, CCC Annual Meeting, Aug. 18, 2011

CON1D and Cononline Spraycooling Heat Transfer Model and Validation (5.61 MB)

B. Petrus and R. Yang

#8, CCC Annual Meeting, Aug. 18, 2011

Modeling Precipitate Formation during Casting and Reheating (870 KB)

K. Xu

#9, CCC Annual Meeting, Aug. 18, 2011

Thermomechanical Behavior of Continuous Casting Funnel Molds (1.28 MB)

L.C. Hibbeler

#10, CCC Annual Meeting, Aug. 18, 2011

Semi-Analytical Method for 1D Solidification Stresses (185 KB)

Micromechanical Model for the Delta Ferrite-to-Austenite Transition (177 KB)

Micromechanical Model of the Mushy Zone and Hot Tearing Predictions (538 KB)

L.C. Hibbeler

#11, CCC Annual Meeting, Aug. 18, 2011

Preliminary Model of Ideal Soft Reduction (990 KB)

P. Srisuk, Y. Wang, L.C. Hibbeler, and B.G. Thomas

#12, CCC Annual Meeting, Aug. 18, 2011

Automation of Mold Thermal Analysis for CON1D Calibration (332 KB)

I. Hwang and L.C. Hibbeler

#13, CCC Annual Meeting, Aug. 18, 2011

Modeling Heat Transfer in SEN during Preheating (1.11 MB)

Y. Li

#14, CCC Annual Meeting, Aug. 18, 2011

Thermal Stress Cracking of Sliding Gate Plates (6.62 MB)

H.-J. Lee, S.-M. Cho, S.-H. Kim, B.G. Thomas, S.-W. Han, T.-I. Jung, J. Choi

#15, CCC Annual Meeting, Aug. 18, 2011

Modeling and Control of Mold Oscillation (2.09 MB)

V. Natarajan, J. Bentsman

#16, CCC Annual Meeting, Aug. 18, 2011

Table of Contents (51 KB)

B.G. Thomas

#17, CCC Annual Meeting, Aug. 18, 2011

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2012

Agenda, Overview of Projects (62 KB)

B.G. Thomas

#1, CCC Annual Meeting, Aug. 16, 2012

Slide-gate Dithering Effects on Transient Flow and Mold Level Fluctuations (6.15 MB)

Video

R. Liu and B.G. Thomas

#2, CCC Annual Meeting, Aug. 16, 2012

Bubble Formation, Breakup and Coalescence in Stopper-rod Nozzle Flow and Effect on Multiphase Mold Flow (1.25 MB)

Video

S.-M. Cho, S.-H. Kim, H.-J. Lee, D.-W. Yoon, B.G. Thomas

#3, CCC Annual Meeting, Aug. 16, 2012

EMBr Effect on Mold Level Fluctuations (331 KB)

Video

S.-M. Cho, S.-H. Kim, B.G. Thomas, Y.-J. Kim

#4, CCC Annual Meeting, Aug. 16, 2012

Mold Flow with Argon Gas, EMBr and Evaluation using Nailboard Measurements (14.1 MB)

Video

K. Jin and Z. Fan

#5, CCC Annual Meeting, Aug. 16, 2012

Effect of EMBr on Transient Mold Flow with DNS Modeling and Ga-In- Sn Benchmark Measurements (7.37 MB)

Video

R. Singh

#6, CCC Annual Meeting, Aug. 16, 2012

Modeling crystallization process of mold slag (5.14 MB)

Video

L. Zhou

#7, CCC Annual Meeting, Aug. 16, 2012

Mold Heat Transfer Using CON1D and Slag Consumption Model (7.16 MB)

Video

ASM Jonayat

#8, CCC Annual Meeting, Aug. 16, 2012

CON1D Mold Geometry Calibration: “Offset Method” (583 KB)

I. Hwang and L.C. Hibbeler

#9, CCC Annual Meeting, Aug. 16, 2012

Stress Analysis of Dendritic Microstructure During Solidification (1.07 MB)

Video

L.C. Hibbeler

#10, CCC Annual Meeting, Aug. 16, 2012

Cononline Implementation Issues (1.14 MB)

B. Petrus

#11, CCC Annual Meeting, Aug. 16, 2012

Multiphase Model of Precipitate Formation and Grain Growth in Continuous Casting (1.18 MB)

K. Xu

#12, CCC Annual Meeting, Aug. 16, 2012

Equilibrium Precipitation Model Graphical User Interface (433 KB)

M. Zappulla

#13, CCC Annual Meeting, Aug. 16, 2012

Heat Transfer and Ideal Shrinkage for Soft Reduction Modeling (1.18 MB)

Video

P. Srisuk, Y. Wang, L.C. Hibbeler, B.G. Thomas

#14, CCC Annual Meeting, Aug. 16, 2012

Modeling Heat Transfer in SEN during Preheating & Cool-down (1.34 MB)

Y. Li

#15, CCC Annual Meeting, Aug. 16, 2012

Thermal Stress Cracking of Sliding Gate Plates (1.05 MB)

H.-J. Lee, S.-M. Cho, S.-H. Kim, B.G. Thomas, S.-W. Han, T.-I. Jung, J. Choi

#16, CCC Annual Meeting, Aug. 16, 2012

Control of Mold Oscillation with New Periodic Disturbance Rejection System (2.00 MB)

V. Natarajan, J. Bentsman

#17, CCC Annual Meeting, Aug. 16, 2012

Table of Contents (40 KB)

B.G. Thomas

#18, CCC Annual Meeting, Aug. 16, 2012

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2013

Agenda, Overview of Projects (59 KB)

B.G. Thomas

#1, CCC Annual Meeting, Aug. 14, 2013

Gas Flow Through Upper Tundish Nozzle Refractory and Bubble Size Evolution Inside SEN (5 MB)

Rui Liu and Seong-Mook Cho

#2, CCC Annual Meeting, Aug. 14, 2013

Nailboard Measurements of Surface Flow at Severstal (789 KB)

Mihir Chivan

#3, CCC Annual Meeting, Aug. 14, 2013

Modeling and Simulation of Multiphase Flows in CC Mold Region (8.3 MB)

Video

Rui Liu

#4, CCC Annual Meeting, Aug. 14, 2013

Effect of Double-Ruler EMBr on Transient Mold Flow with LES Modeling and Scaling Laws (1.5 MB)

Video

Ramnik Singh

#5, CCC Annual Meeting, Aug. 14, 2013

EMBr Effect on Mold Level Fluctuations (768 KB)

Seong-Mook Cho, Seon-Hyo Kim, Brian G. Thomas, Yong-Jin Kim

#6, CCC Annual Meeting, Aug. 14, 2013

Prediction, Measurement, and Optimization of Mold Fluid Flow in Continuous Slab Casting with FC Mold at Baosteel (8.65 MB)

Kai Jin and B.G. Thomas

#7, CCC Annual Meeting, Aug. 14, 2013

Meniscus Region Thermo-Fluid Model For Predicting Transient Heat Transfer and Slag Consumption (11.8 MB)

Video

ASM Jonayat

#8, CCC Annual Meeting, Aug. 14, 2013

Numerical Simulation of the Hagemann Entrainment Experiments (5.32 MB)

Video

K. Swartz and L. C. Hibbeler

#9, CCC Annual Meeting, Aug. 14, 2013

Prediction of Mold Heat Flux from Casting Parameters (1.77 MB)

P. Duvvuri

#10A, CCC Annual Meeting, Aug. 14, 2013

Spray Cooling Optimization using CON1D (1.98 MB)

P. Duvvuri

#10B, CCC Annual Meeting, Aug. 14, 2013

Investigating Dynamic Thermal Behavior with CONOFFLINE (2.04 MB)

Video

B. Petrus

#11, CCC Annual Meeting, Aug. 14, 2013

Modeling and On-Line Measurement of Narrow Face Mold Taper (3.8 MB)

Video

L. Hibbeler

#12A, CCC Annual Meeting, Aug. 14, 2013

Mechanical Behavior of the Mushy Zone of Solidifying Steel (1 MB)

Video

L. Hibbeler

#12B, CCC Annual Meeting, Aug. 14, 2013

Improvements to Equilibrium Model of Precipitate Formation (677 KB)

A. Murali, K.Xu, and M. Zappulla

#13, CCC Annual Meeting, Aug. 14, 2013

Equilibrium Precipitation Model 1.1 Graphical User Interface (656 KB)

M. Zappulla

#14, CCC Annual Meeting, Aug. 14, 2013

Heat Transfer, Bulging, and Machine Taper Modeling (822 KB)

K. Xu

#15, CCC Annual Meeting, Aug. 14, 2013

Modeling SEN Preheating with Fluent and GASEQ (1.04 MB)

Y. Li

#16, CCC Annual Meeting, Aug. 16, 2013

Table of Contents (51.7 KB)

B.G. Thomas

#17, CCC Annual Meeting, Aug. 14, 2013

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2014

Agenda, Overview of Projects (67 KB)

B.G. Thomas

#1, CCC Annual Meeting, Aug. 20, 2014

System of Models for Transient Multiphase Flow in UTN, Slidegate, SEN, and CC mold (4.46 MB)

Rui Liu and BG Thomas

#2, CCC Annual Meeting, Aug. 20, 2014

Transient Two-phase Flow in a Slide-gate Nozzle and Mold with Double-ruler EMBr (9.25 MB)

Video

Seong-Mook Cho, Seon-Hyo Kim, and Brian G. Thomas

#3, CCC Annual Meeting, Aug. 20, 2014

Effect of EMBr on Flow and Particle Capture and Parametric Studies of Transient Flow with LES on GPU (15.9 MB)

Video

Kai Jin

#4, CCC Annual Meeting, Aug. 20, 2014

Effect of SEN Conductivity on Meniscus Solidification (2.98 MB)

Video

Xiaolu Yan

#5, CCC Annual Meeting, Aug. 20, 2014

Validation of Modeling Methodology for Slag Entrainment (4.47 MB)

Kenneth E. Swartz and Lance C. Hibbeler

#6, CCC Annual Meeting, Aug. 20, 2014

Molding Filling and Temperature Simulation of Continuous Casting (430 KB)

Video

Hai Hao, Muyi LI, Lance Hibbeler, and Brian Thomas

#7A, CCC Annual Meeting, Aug. 20, 2014

Mold Heat Transfer and Distortion during Startup Transient (1.75 MB)

Video

Lance C. Hibbeler

#7B, CCC Annual Meeting, Aug. 20, 2014

Correlation for Mold Heat Flux Measured in Slab Casters (1.78 MB)

Prathiba Duvvuri

#8, CCC Annual Meeting, Aug. 20, 2014

Two-phase Turbulent Flow in a Wide CC Mold (12.7 MB)

Video

Hyunjin Yang

#9, CCC Annual Meeting, Aug. 20, 2014

Applications of a Reduced-Order Model of CC Mold Heat Transfer (2.86 MB)

Lance C. Hibbeler

#10, CCC Annual Meeting, Aug. 20, 2014

Thermomechanical Behavior of a Wide Slab Casting Mold (2.51 MB)

Gavin J. Hamilton and Lance C. Hibbeler

#11, CCC Annual Meeting, Aug. 20, 2014

Grade Effects On The Initial Stress, Strain, And Solidification Behavior In Continuously Cast Steels (1.07 MB)

Video

Matthew L. S. Zappulla

#12, CCC Annual Meeting, Aug. 20, 2014

Investigating Dynamic Thermal Behavior with Conoffline (982 KB)

Zhelin Chen

#13, CCC Annual Meeting, Aug. 20, 2014

Thermal Stress Analysis of Columnar Microstructures and Intergranular Crack Formation (1.08 MB)

Video

Aravind Murali

#14, CCC Annual Meeting, Aug. 20, 2014

Thermal Stress Cracking of Ladle Sliding Gate Plates (6.13 MB)

Video

Doo-Hoa Cheong, Sang-Woo Han, Seon-Hyo Kim, Yong-Hwan Kim, Hyoung-Jun Lee, and Brian G. Thomas

#15, CCC Annual Meeting, Aug. 20, 2014

Modeling SEN Preheating (3.29 MB)

Yonghui Li

#16, CCC Annual Meeting, Aug. 20, 2014

Table of Contents (49.9 KB)

B.G. Thomas

#17, CCC Annual Meeting, Aug. 20, 2014

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2015

Agenda, Overview of Projects (68 KB)

B.G. Thomas

#1, CCC Annual Meeting, Aug. 19, 2015

Investigation of Flow Pattern, Surface Behavior, and Mold Slag Entrainment using an Oil-Water Model and CFD Model (5.3 MB)

Seong-Mook Cho, B.G. Thomas, Seon-Hyo Kim, Hyoung-Jun Lee

#2, CCC Annual Meeting, Aug. 19, 2015

Effect of Nozzle Port Angle on Mold Flow (4.4 MB)

Seong-Mook Cho, B.G. Thomas, Hyoung-Jun Lee, Seon-Hyo Kim, Ji-Joon Kim, Hyun-Jin Cho, Jong-Wan Kim, Yong-Hwan Kim

#3, CCC Annual Meeting, Aug. 19, 2015

Pressure-energy Model of Tundish, Slide-gate and Nozzle Flow and Application to Avoiding Aspiration (1.5 MB)

Hyunjin Yang, B.G. Thomas

#4, CCC Annual Meeting, Aug. 19, 2015

Two phase Modeling of Turbulent Flow in a Nozzle with Gas Pockets and Bubbles (1.6 MB)

Hyunjin Yang, B.G. Thomas

#5, CCC Annual Meeting, Aug. 19, 2015

Argon Bubble Behavior in EMBr Field (6.3 MB)

Kai Jin

#6, CCC Annual Meeting, Aug. 19, 2015

Effect of EMBr on Flow in SEN and Mold (4.9 MB)

Kai Jin

#7A, CCC Annual Meeting, Aug. 19, 2015

Particle Capture in Mold including Effect of Subsurface Hooks (2.1 MB)

Kai Jin

#7B, CCC Annual Meeting, Aug. 19, 2015

Thermo-Fluid Modeling of the Nail Board Experiment in the Continuous Casting Process using FLUENT (18.4 MB)

Adnan Akhtar

#8, CCC Annual Meeting, Aug. 19, 2015

Transient Thermo-fluid Model of Meniscus Behavior and Oscillation Mark Formation (4.4 MB)

Xiaolu Yan

#9, CCC Annual Meeting, Aug. 19, 2015

Effect of Non-Newtonian Slag Behavior on Gap Flow and Friction in CC (568 KB)

Shengji Yang

#10, CCC Annual Meeting, Aug. 19, 2015

Modeling of Depression Formation during Solidification in the Mold (14.7 MB)

Matthew L.S. Zappulla

#11, CCC Annual Meeting, Aug. 19, 2015

Spray-Cooling Control for Maintaining Metallurgical Length During Speed Drop (2.0 MB)

Zhelin Chen

#12, CCC Annual Meeting, Aug. 19, 2015

Constitutive Equations for Steel at Elevated Temperatures (451 KB)

Nathan Seymour

#13, CCC Annual Meeting, Aug. 19, 2015

Thermo mechanical Analysis of Solidifying Shell Including Bending and Unbending (3.1MB)

Nathan Seymour

#14, CCC Annual Meeting, Aug. 19, 2015

Capturing and Suppressing Resonance in Steel Casting Mold Oscillation Systems (1.6 MB)

Oyuna Angatkina, Vivek Natarjan, Zhelin Chen

#15, CCC Annual Meeting, Aug. 19, 2015

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Videos

2003

Investigation of ideal taper in billet molds to avoid in-mold and sub-mold cracks using 2D FEM thermal stress model

C. Li, B.G. Thomas

Transient Study of Turbulent Flow and Particle Transport/Capture during Continuous Casting of Steel Slabs

Q. Yuan

Fluid Flow and Inclusion Motion in a Slab Continuous Caster

L. Zhang, B.G. Thomas

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2010

Visualizing Initial Solidification

J. Sengupta, K. Thomas

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2011

Transverse Cracks

B. Santillana and G. Abbel

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Theses

Application of Mathematical Models to Investigate Defect Formation during Hot-Charging of Continuously-Cast Steel Slabs (M.S.) (3.15 MB)

Glen T. Haegele

Sept. 1988

Preliminary Steps in the Development of a 3-D Thermal-Stress Model of Continuous Casting (M.S.) (3.58 MB) Jean A. Azzi

1988

Single Crystal Process Modeler Program (M.S.) (7.10 MB) David D. Goettsch

1988

Simulation of Fluid Flow and Heat Transfer inside a Continuous Slab Casting Machine (M.S.) (3.86 MB) Lawrence J. Mika

1988

Optimization of Mold Taper Design Using Mathematical Models of Continuous Steel Slab Casting (M.S.) (6.75 MB) William R. Storkman

1990

Finite-Element Modelling of Turbulent Fluid Flow and Heat Transfer through Bifurcated Nozzles in Continuous Steel Slab Casters (M.S.) (7.95 MB) Fady M. Najjar

1990

Simple Constitutive Equations for Steel at High Temperature (19.0 MB)

Patrick F. Kozlowski

Feb. 5, 1991

Characterization of Interfacial Heat Transfer in the Continuous Slab Casting Process (M.S.) (10.29 MB) Bryant Ho

1992

Turbulent Flow of Molten Steel through Submerged Bifurcated Nozzles in the Continuous Casting Process (M.S.) (5.11 MB) Donald E. Hershey

1992

Thermo-Mechanical Model of Steel Shell Behavior in Continuous Slab Casting (Ph.D.) (11.96 MB) Avijit Moitra

1993

Fluid Flow and Heat Transfer Behavior of Top-Surface Flux Layers in Steel Continuous Casting (M.S.) (22.48 MB) Robert M. McDavid

1994

Effect of Oscillation Marks on Heat Transfer in the Continuous Casting Molds (M.S.) (5.77 MB) David T. Lui

1995

Mechasnism and Mitigation of Clogging in Continuous Casting Nozzles (7.0 MB)

Keith G. Rackers

1995

Coupled Thermo-Mechanical Finite-Element Model with Application to Initial Solidification (Ph.D.) (504 KB)

Hong Zhu

May 1996

Computational Modeling of Mutliphase Turbulent Fluid Flow and Heat Transfer in the Continuous Slab Casting Mold (M.S.) (29.30 MB)

David T. Creech

Feb. 19, 1999

Argon Bubble Behavior in Slide-Gate Tundish Nozzles during Continuous Casting of Steel Slabs (Ph.D.) (9.10 MB)

Hua Bai

May 18, 2000

FEM Analysis of Bulging between Rolls in Continuous Casting (M.S.) (2.10 MB)

Lan Yu

May 18, 2000

Mathematical Modeling of Interfacial Heat Transfer in the Continuous Slab Casting Process (M.S.) (19.70 MB)

David T. Stone

May 18, 2000

Large Eddy Simulation, Particle Image Velocimetry in the Study of Mold Transients in Continuous Casting of Steel and Heat Transfer through Molten Slag Layers (M.S.) (5.50 MB)

Sivaraj Sivaramakrishnan

Aug. 2, 2000

Simulation of Thermal-Mechanical Behavior during Initial Solidification of Steel (M.S.) (900KB)

Jon Parkman

Sept. 20, 2000

Influence of Mold Geometry on Heat Transfer, Thermocouple and Mold Temperatures in the Continuous Casting of Steel Slabs (M.S.) (11.70 MB) Melody M. Langeneckert

May 25, 2001

Effect of Argon Injection on Fluid Flow and Heat Transfer in the Continuous Slab Casting Mold (M.S.) (11.80 MB)

Tiebiao Shi

July 2, 2001

Measurements of Molten Steel/Flux Interface Phenomena in Thin Slab Casting (M.S.) (4.11 MB)

Joe Shaver

Oct. 2002

Numerical Study of Heat Transfer in Continuous Casting of Steel (M.S.) (66.08 MB)

Bin Zhao

Dec. 2003

Thermal - Mechanical Model of Solidifying Steel Shell Behavior and its Applications in High Speed Continuous Casting of Billets (Ph.D.) (11.99 MB)

Chunsheng Li

Jan. 13, 2004

Modeling Interfacial Slag Layer Phenomena in the Shell/Mold Gap in Continous Casting of Steel (Ph.D.) (5.04 MB)

Ya Meng

Dec. 29, 2004

Transient Study of Turbulent Flow and Particle Transport during Continuous of Steel Slabs (Ph.D.) (25.44 MB)

Quan Yuan

Dec. 29, 2004

Modeling of Flow Asymmetries and Particle Entrapment in Nozzle and Mold during Continuous Casting of Steel Slabs (M.S.) (8 MB) Sana Mahmood

June 30, 2006

Efficient Thermo-Mechanical Model for Solidification Processes and its Applications in Steel Continuous Casting (Ph.D.) (2.7 MB) Seid Koric

2006

Investigations to Improve Product Cleanliness during the Casting of Steel Ingots (M.S.) (21 MB)

Bret Rietow

2007

Electromagnetic Flow Control in the Continuous Casting of Steel Slabs (M.S.) (3.4 MB) Kevin Cukierski

2007

Heat Transfer during Melt-Spinning of Al-7% Si Alloy on a Cu-Be Wheel (M.S.) (1.70 MB) Aravind Sundararajan

2007

Experimental and Computational Study of Multi-phase Fluid Flow in Nozzle and Mold during Continuous Slab Casting (Ph.D.) (3.56 MB) Gogi Lee (Postech, Pohang, S. Korea)

2008

Design and Installation of Novel Sensors into the Continuous Casting Mold (M.S.) (5.42 MB) Michael Okelman

2008

Thermo-Mechanical Behavior during Steel Continuous Casting in Funnel Molds (M.S.) (1.71 MB) Lance C. Hibbeler

2009

Heat Transfer during Spray Water Cooling Using Steady Experiments (M.S.) (3.19 MB) Xiaoxu Zhou

2009

User-Friendly Interface Design and Development for Continuous-Casting Model Con1d (M.S.) (3.77 MB) Hemanth Jasti

2010

Study of Microalloy Precipitation in Hot Charged Slabs (M.S.) (12.01 MB) Myra S. Dyer (Colorado School of Mines)

2010

Studies of Turbulent Flows in Continuous Casting of Steel with and without Magnetic Field (Ph.D.) (64.07 MB) Rajneesh Chaudhary

2011

Multiphase Particle-Size-Grouping Model of Precipitation and its Application to Thermal Processing of Microalloyed Steel (Ph.D.) (4.44 MB) Kun Xu

2012

High Fidelity Numerical Investigations of Tailored Magnetic Fields for Defect Reduction in Continuous Casting of Steel (M.S.) (12.1 MB) Ramnik Singh

2013

Computational Modeling of Transient Multi-Phase Flow in the Nozzle and Mold of Continuous Steel Slab Casting with Electro-Magnetic Braking (EMBr) (Ph.D.) (6.82 MB) Seong-Mook Cho (Pohang University of Science and Technology)

2014

Multiphysics Modeling of the Steel Continuous Casting Process (Ph.D.) (9.36 MB) Lance Hibbeler

2014

Transient Thermo-Fluid Model of Meniscus Behavior and Slag Consumption in Steel Continuous Casting (M.S.) (8.77 MB) ASM Jonayat

2014

Transient Model of Preheating a Submerged Entry Nozzle (M.S.) (3.78 MB) Yonghui Li

2014

Modeling Transient Multiphase Flow and Mold Top Surface Behavior in Steel Continuous Casting (Ph.D.) (41.5 MB) Rui Liu

2014

Distributed Parameter Control of Heat Diffusion with Solidification (Ph.D.) (3.67 MB) Bryan Petrus

2014

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